Tag: electronic cable

CABLE

The hazards of using inferior electronic wire harnesses are significant!

7 月 20, 2023 通过 admin 0 评论 ,

In recent years, the widespread use of cheap and inferior electronic wire harnesses has become a common cost-saving choice for many equipment manufacturers and electronic product assembly manufacturers on production lines. However, the use of substandard materials in these inferior electronic wire harnesses can impact product reliability, increase failure rates, and shorten the quality assurance period of the products.

Firstly, the use of inferior electronic wire harnesses can result in incomplete connections, leading to short circuits and high-temperature failures. As system failures increase, these substandard wire harnesses can also cause component failures and potentially pose fire safety hazards.

Secondly, inferior electronic wire harnesses can affect the dissipation of energy in a product. Poor quality insulation materials can generate excess heat, which can impact the normal operation of the product.

Furthermore, the accuracy of systems operating at small scales can be compromised due to the substandard insulation materials of inferior wire harnesses, affecting system performance in electromagnetic environments.

In conclusion, the use of inferior electronic wire harnesses has adverse effects on the overall reliability and quality of equipment, thereby compromising the interests of end-users. Therefore, manufacturers must utilize high-quality raw materials and enhance the reliability of electronic assembly to ensure the safety, reliability, and sustainability of products for end-users.

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.

CABLE

What key points should be noted when using terminal connector wires?

7 月 20, 2023 通过 admin 0 评论 ,

When using terminal connector wires, the following points should be taken into consideration:

1.Determine the appropriate terminal type:

There are many types of terminals, and different applications require different types of terminals. Generally, bare wires are suitable for temporary connections or low-voltage circuits, while appropriate terminals should be chosen for high-voltage or long-term use.

2.Terminal wiring method:

Terminals need to be connected correctly to function effectively. When making connections, attention should be paid to the connection method to ensure that the wires are tightly connected and there is no looseness.

3.The terminals should be placed in appropriate positions:

When selecting terminals, it is important to consider their placement positions for ease of maintenance and replacement. Additionally, it is necessary to ensure that the terminal’s placement does not interfere with the normal operation of the equipment.

4.The terminals should be able to withstand the load:

When using terminals, it is crucial to ensure that they can withstand the required current and voltage. If the current and voltage are too high, it can lead to overheating of the terminals and even cause fires.

5.Pay attention to terminal maintenance:

 Terminals require regular inspection and maintenance to ensure their proper functioning. If the terminal surfaces are rusted or damaged, they should be promptly replaced.

When using terminal connector wires, it is important to consider the above points to ensure the effective operation of the terminals, reduce failures, and minimize hazards.

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.

CABLE

What are the processes involved in purchasing electronic wire harnesses?

7 月 19, 2023 通过 admin 0 评论

Purchasing an electronic wire harness is a critical step to ensure the smooth operation of electrical equipment or devices. Before making a purchase, there are certain processes and considerations to be aware of.

1.Determine the purpose of the electronic wire harness Before purchasing an electronic wire harness, you need to determine its intended purpose. Different applications require different types of wire harnesses. For example, the requirements for automotive wire harnesses may differ from those of aerospace wire harnesses.

2.Determine the specifications of the electronic wire harness Specifications are one of the factors to consider when selecting an electronic wire harness. It is important to ensure that the length, color, size, and specifications of the harness align with the requirements of the equipment or electrical device.

3.Selecting the appropriate materials The materials of the electronic wire harness should align with the requirements of the equipment. For example, some wire harnesses may require materials that are resistant to high temperatures and chemical corrosion, while others may need waterproof and abrasion-resistant materials.

4.Determine the supplier’s reputation Choosing a reliable supplier is crucial. You need to select a supplier with professional knowledge and experience who can provide high-quality electronic wire harnesses to ensure the smooth operation of your equipment.

5.Determine the supplier’s delivery time When selecting a supplier, ensure that they can deliver the electronic wire harnesses in a timely manner according to your requirements. Delays in delivery time may have a negative impact on your project.

6.Determine the after-sales service and warranty period When purchasing an electronic wire harness, you also need to determine the after-sales service and warranty period. Some suppliers offer free warranty periods, while others may provide paid warranty services.

In conclusion, purchasing an electronic wire harness requires considering multiple factors. Clearly define the purpose and specifications of the wire harness, select materials suitable for the equipment, choose a reliable supplier, and take into account the delivery time and after-sales service and warranty period.

Product Sales Overview on the JunctionX Platform:

JunctionX Specializing in the production, distribution, and sales of various brands of connectors/alternative connectors, wire harnesses, cable products, and providing custom processing of injection-molded parts, stamped components, and molds. If you wish to purchase or learn more about product solutions, please feel free to contact us through the following means.

CABLE

Characteristics of High-Quality Electronic Connection Cables!

7 月 19, 2023 通过 admin 0 评论 ,

Electronic connection cables are one of the important components in electronic products and have a significant impact on product quality and performance. High-quality electronic connection cables can reduce signal interference and distortion during signal transmission, improving signal transmission stability and reliability. Here are the characteristics of high-quality electronic connection cables:

1.Premium Materials: High-quality electronic connection cables use high-quality conductors and insulation materials, such as pure copper wires and high-quality insulation materials like PE and PVC, ensuring excellent electrical performance and stability.

2.Attention to Detail: High-quality electronic connection cables pay attention to detail in cable structure, metal casing design, interface design, and other aspects, resulting in enhanced durability and stability.

Anti-interference: High-quality electronic connection cables are designed with good anti-interference capabilities to effectively resist external electromagnetic waves and interference signals, ensuring the quality of signal transmission.

3.Safety and reliability: High-quality electronic connection cables are professionally designed, undergo rigorous testing and certification to meet standard requirements for electrical and mechanical safety performance, ensuring a safer and more reliable user experience.

4.High-speed transmission: High-quality electronic connection cables enable high-speed data transmission and high-definition audiovisual transmission, ensuring high-quality signal transmission.

5.Aesthetic quality: High-quality electronic connection cables feature a sleek and fashionable design with meticulous craftsmanship, highlighting a sense of sophistication.

In summary, high-quality electronic connection cables possess characteristics such as premium materials, meticulous design, excellent performance, reliable safety, and stylish appearance. When purchasing electronic connection cables, it is important to consider these features and choose high-quality cables that meet your specific needs, ensuring high-quality and long-term stable performance of electronic products.

Product Sales Overview on the JunctionX Platform:
JunctionX Specializing in the production, distribution, and sales of various brands of connectors/alternative connectors, wire harnesses, cable products, and providing custom processing of injection-molded parts, stamped components, and molds. If you wish to purchase or learn more about product solutions, please feel free to contact us through the following means.

CABLE

What are the specific processing techniques for electronic wires? How was it made?

7 月 16, 2023 通过 admin 0 评论 ,

Terminal wires make connections more convenient, to some extent reducing the volume of electronic products, lowering production costs, and increasing production efficiency. So, what is the processing technology of terminal wires? Do you know?

The processing technology of terminal wires involves 18 steps:

1.Wire cutting:

This step involves checking the wire’s standard type and ensuring its dimensions meet the requirements. The wire should be cut evenly without causing any scratches.

2.Insulation stripping:

Checking that the stripping is even and does not damage the core wire or braided strands. The stripping dimensions should be accurate.

3.Braiding treatment:

Verifying that the trimming is done correctly, ensuring evenness and avoiding any damage to the core wire during trimming.

4.Insulation stripping:

Check if the stripping is even; ensure the dimensions of the stripping are correct; verify that there is no damage to the core wire or copper strands during the stripping process; ensure the insulation does not detach during partial stripping.

5.Heat shrink tubing application:

Verify the dimensions and type of the heat shrink tubing are correct.

6.Preparing for soldering:

Check if the soldering iron temperature is correct; ensure the copper strands of the core wire are properly arranged, free from branching, bending, or twisting; after preparing for soldering, inspect for any issues such as excess copper, branching, uneven copper strands, or insulation damage caused by heat.

7.Soldering:

Verify the temperature of the soldering iron is correct; ensure the insulation is not damaged during soldering; the solder joint should be smooth, without any solder spikes; avoid cold soldering or poor soldering quality.

8.Terminal crimping:

In this step, check if the terminal wire meets the correct standards; inspect for any flaring, misalignment, or excessive or insufficient exposure of the core wire and insulation.

9.Terminal insertion:

Check the type of terminal and connector for correctness; examine the terminals for any signs of damage or deformation; ensure there are no incorrect or incomplete insertions of the terminals.

10.Wire harness crimping:

Verify the correct type of connector; ensure the wire harness is oriented correctly; inspect the core wire to ensure there is no exposed copper, damage, or insulation burns; verify proper crimping.

11.Heat shrink tubing heat treatment:

Ensure the heat shrink tubing has good shrinkage capability and does not cause insulation damage when heated.

12.Assembly of the housing:

In this step, inspect the housing for any misalignment, scratches, burrs, or other defects; check for any missing components or issues such as loose, discolored, or oxidized screws; ensure the assembly meets the required specifications; if the housing has a specific orientation, it must be assembled accordingly.

13.Labeling:

During the labeling process, verify the content of the labels to ensure correctness, clarity, and no missing characters.

14.Cable tie application:

When applying cable ties, check if the ties meet the required standards, correct orientation, and color.

15.Injection molding:

Check the cleanliness of the molds; inspect the molded parts for any bubbles, poor curing, poor adhesion, or material shortages.

16.Plug molding:

Inspect the molded areas of the plugs for any damage, burrs, material shortages, flow lines, foreign objects, or unevenness; ensure that the metal terminals are free from deformation, damage, exposed copper, or other defects.

17.Electrical inspection:

Follow the respective product inspection guidelines.

18.Visual inspection:

It is important to carefully inspect all visible components and aspects of the product.

Product Sales Overview on the JunctionX Platform:
JunctionX specializes in the production, distribution, and sales of various brands of connectors, wire harnesses, cable products, as well as offering custom processing for injection molded parts, stamped parts, and mold projects. If you wish to purchase or learn more about our product solutions, please feel free to contact us using the following methods.

CABLE

What factors should be considered when selecting electronic wire harnesses?

7 月 13, 2023 通过 admin 0 评论

With the continuous development of electronic devices, electronic wire harnesses, as an important component of electronic devices, have also received increasing attention. Choosing the right electronic wire harness has become a concern for many consumers. This article will introduce the factors that need to be considered when selecting electronic wire harnesses.

  1. Specifications and dimensions

When selecting electronic wire harnesses, the first factor to consider is the specifications and dimensions of the harness. Different specifications and dimensions of electronic wire harnesses are suitable for different types of devices, so it is necessary to choose the appropriate harness based on your own device. Choosing an incompatible wire harness specification and dimension can affect the normal operation of the device.

2.Material

The material of electronic wire harnesses is also an important factor to consider when making a selection. Commonly seen materials for electronic wire harnesses in the market include PVC, nylon, polyester, etc. Different materials have varying durability, compression resistance, temperature resistance, and other performance characteristics. Therefore, it is necessary to choose the appropriate material for electronic wire harnesses based on the device’s operating environment and requirements.

3.Color

The color of the electronic wire harness is also a factor to consider. Different colors of wire harnesses can be used for different occasions. For example, black wire harnesses are commonly used in automotive electronic devices, while colorful wire harnesses can be used in household electronic devices. Therefore, when selecting electronic wire harnesses, it is important to choose the suitable color based on personal needs.

4.Manufacturer

When purchasing electronic wire harnesses, it is important to select manufacturers with a good reputation, high production technology, and craftsmanship. The manufacturer’s quality control and after-sales service can have an impact on the quality and lifespan of the wire harness. Therefore, choosing well-known brands and reputable manufacturers can ensure the quality and lifespan of electronic wire harnesses.

In conclusion, when selecting electronic wire harnesses, multiple factors need to be considered, such as specifications and dimensions, material, color, and manufacturer. It is recommended to choose the appropriate electronic wire harness based on the requirements and operating environment of the device. Additionally, selecting reputable brands and manufacturers will help ensure the stable operation of electronic devices.