Tag: CONNECTOR

Applicable to the cable -like connector for ultrasonic probe components

Medical electronic equipment has more and more demand for cable connectors. The connector and cables also need to have the performance of humidity, impact resistance, insert resistance, self -cleaning, prevent EMI, etc., so as to provide reliable connection performance and high signal integrity. Users hope that medical equipment can continue to provide reliable performance day after day, so these connectors and cables must be able to use them in a harsh working environment without damage or loss. At the same time, the insertion life of the connector can exceed thousands of times. In addition, the long -term approval cycle and long product life of the regulatory authorities also require parts suppliers to ensure that their products maintain a certain period of life cycle. Therefore, when choosing a cable connector for medical equipment design, it has a long history, has a successful application experience in the medical electronics equipment industry, and can provide a wide range of solutions to meet the frequent plug -in and humid connections of the equipment and the humid -resistant connection. The supplier and the production line are priceless. I-PEX has several connectors for medical application design.

The most commonly used medical equipment for connectors and cables is an ultrasonic device. Ultrasonic probe line components usually use extremely fine coaxial axes from 42AWG to 36AWG, so as to reduce the weight and volume of the device itself and extremely fine coales can also make the ultrasonic probe soft. The extremely fine coaxial axis that matches the characteristic impedance to transmit the signal on the transmitter/sensor of the ultrasonic probe, so the signal line needs to be shielded to avoid EMI and string disturbances, and ensure that clear images are generated. A single ultrasonic probe component will already use up to 192 or more independent coaxial axes, so how to deal with so many wires is also an important design topic.

The solution includes the direct welding of the line to the switch card, the plate -to -board connection, or directly welded in other types to get the connector. Switching cartoon is usually designed as a small PCB board, which can be used directly for cable connection, but the back is also designed with a board -to -board connector to switch cards to connect between cables and connectors. There are some connectors that can be connected directly with the cable so that they can save the card. For example, the coaxial connector is such a product that can provide a modular structure. It can support direct welding, but also allows probes to be equipped with separate assembly and then installation. It can facilitate the rework and maintenance of the product, effectively avoid product maintenance cycle, and improve the overall cost advantage.

The internal connector can use multiple small PIN number connectors. However, multi -channel ultrasonic probe components require a large PIN number interface connection. In the field of medical applications, medical staff needs to be replaced from one probe to another probe according to the type of ultrasound inspection. Therefore, the interface connector of the large PIN number needs to be specially designed to reduce the insertion power to ensure the convenience of using fashion assembly.

The Cabline®-CA II series pole details of the same axis panel connector is 0.4mm spacing, a combination height of 1mm (± 0.1 mm), a 360 ° full shield metal cover with locks, multiple connection locations, and excellent 20Gbps 20Gbps /Lane’s signal integrity during high -speed transmission provides a perfect solution for equipment that requires high -speed transmission, including ultrasonic probes.

The ultrasonic sensor is generally made of a voltage chip installed on a flexible circuit. The signal is transmitted from a flexible circuit board to the extremely fine coaxial axis and transmitted to it. The application of small and fine coaxial connectors simplifies the structure of flexible components. It can also split pole fine -induced components, and assemble the two components in the final assembly. On the side of the cable, the same method can also be used in the same method. The welded connector, one PCB board, and another interface connector. As a result, the cable can be directly connected to the PCB of the chimeric connector. After that, this component can be covered and installed on the hardware with a lock device to strengthen safety.

The MINIDOCK® series connector can be applied to the reinforced docking equipment and the device that requires lower insertion power, such as the interface connector used by ultrasonic probe components. These connectors need to have a very strong body structure, integrated guidance mechanism, optional moisture -proof function, and support for more than 20,000 times. 

Although there are many connectors for the choice of ultrasonic equipment R & D engineers, the requirements for performance cannot be compromised. The intensity of the connector, easy to use, product reliability, excellent signal integrity, and high frequency plug -in durability are very critical. Subsequently, you need to optimize the selection to balance product application requirements and the realization of the product.

Why can I-PEX’s ultra-fine coaxial connectors be widely used?

1.Characteristics of I-PEX ultra-fine coaxial connectors

I-PEX Connectors is a pioneer in the ultra-fine coaxial connector industry, offering a wide range of coaxial connector products for various applications. I-PEX ultra-fine coaxial connectors are among the top choices in the PC tablet connector industry, with a leading market share.

(CABLINE®-VS Receptacle: VESA standard connector)

2.The characteristics of I-PEX shielded connectors.

With the development of high-performance, power-saving, and miniaturized electronic equipment, the demand for high-speed signals is increasing, the number of electronic components operating at low voltage is increasing, and the density of installed electronic components is also increasing. If electromagnetic noise is added from the outside, it may cause unnecessary current in the internal circuit of the device, causing failure or damage of high-performance electronic components, and may also cause damage to electronic devices. .In addition, in electronic devices with wireless communication functions (such as laptops, tablets, and mobile phones), electromagnetic waves generated inside the devices increase the noise of the wireless communication circuit, thereby degrading the antenna reception performance.
.In this case, in general, the measure against electromagnetic noise inside the equipment is to physically shield the electromagnetic noise by incorporating an electromagnetic noise filter element into the circuit and/or adding a metal shield to the element.

With the introduction of small devices mounting high-density components, and the emergence of high-speed signals in these devices, it is necessary to take measures against electromagnetic noise at device jumpers. I-PEX has developed a series of connectors that solve the problem of electromagnetic noise in the connector, with suitable grounding structure and covering layer, including the mounting position of the signal terminal tail with metal shielding ( ZenShield®) . This solution is widely adopted by many customers to prevent electromagnetic interference, especially on high-performance devices equipped with wireless communication functions such as Wi-Fi®, GPS, LTE, etc.

Characteristics of High-Quality Electronic Connection Cables!

Electronic connection cables are one of the important components in electronic products and have a significant impact on product quality and performance. High-quality electronic connection cables can reduce signal interference and distortion during signal transmission, improving signal transmission stability and reliability. Here are the characteristics of high-quality electronic connection cables:

1.Premium Materials: High-quality electronic connection cables use high-quality conductors and insulation materials, such as pure copper wires and high-quality insulation materials like PE and PVC, ensuring excellent electrical performance and stability.

2.Attention to Detail: High-quality electronic connection cables pay attention to detail in cable structure, metal casing design, interface design, and other aspects, resulting in enhanced durability and stability.

Anti-interference: High-quality electronic connection cables are designed with good anti-interference capabilities to effectively resist external electromagnetic waves and interference signals, ensuring the quality of signal transmission.

3.Safety and reliability: High-quality electronic connection cables are professionally designed, undergo rigorous testing and certification to meet standard requirements for electrical and mechanical safety performance, ensuring a safer and more reliable user experience.

4.High-speed transmission: High-quality electronic connection cables enable high-speed data transmission and high-definition audiovisual transmission, ensuring high-quality signal transmission.

5.Aesthetic quality: High-quality electronic connection cables feature a sleek and fashionable design with meticulous craftsmanship, highlighting a sense of sophistication.

In summary, high-quality electronic connection cables possess characteristics such as premium materials, meticulous design, excellent performance, reliable safety, and stylish appearance. When purchasing electronic connection cables, it is important to consider these features and choose high-quality cables that meet your specific needs, ensuring high-quality and long-term stable performance of electronic products.

Product Sales Overview on the JunctionX Platform:
JunctionX Specializing in the production, distribution, and sales of various brands of connectors/alternative connectors, wire harnesses, cable products, and providing custom processing of injection-molded parts, stamped components, and molds. If you wish to purchase or learn more about product solutions, please feel free to contact us through the following means.

Introduction and Applications of ERNI ERmet 2.0mm HM Series High-Speed Backplane Connectors

The ERmet connector family is tailor-made for demanding applications in telecommunication and data communication. For over 25 years the ERmet 2.0 mm HM connector system has proven itself through its robust design and problem-free handling. ERmet connectors are enjoying broad acceptance globally and enable connections of PCBs in many arrangements. Standardization ensures compatibility among different manufacturers.

Thanks to the performance characteristic and the high flexibility there is a broad field of application options for ERmet 2.0 mm HM connectors. The connector system enables almost every possible module configuration in a daughter board-backplane connection system. There are standard and inverted shapes and staple variants are available for this. Typical areas of application are data communication and telecommunication.

The ERmet program is also finding increasing usage in industrial computers (IPCs). The connectors can also be found in the CompactPCI standard. High acceptance of the connector system is due to the outstanding high-frequency performance and positive price-performance ratio.

Modular ERmet connectors with 2.0 mm signal contact spacing are ideally suited for the various mating configurations of backplanes and daughter cards. They allow hot-swap applications and also offer high-frequency and high performance contacts. 

Product Sales Overview on the JunctionX Platform:
JunctionX specializes in the production, distribution, and sales of various brands of connectors, wire harnesses, cable products, as well as offering custom processing for injection molded parts, stamped parts, and mold projects. If you wish to purchase or learn more about our product solutions, please feel free to contact us using the following methods.

Introduction and Applications of ERNI DIN 41612/IEC-60603-2 Series Connectors

The DIN-41612/IEC-60603-2 family of connectors consists of 13 different basic shapes. The connectors are suitable for printed circuit boards and the transmission of electrical signals with frequencies up to three megahertz. Their grid dimension is 2.54 mm. Different shape variants enable a large range of applications. Male and female terminal strips are available with higher and lower contact thickness for various voltages.

Connection of DIN 41612 / IEC-60603-2, also called VG terminal strips, are mainly designed for multi-pin electrical connections of PCBs in the low-voltage range. The connectors have pin counts up to 160 and are suitable for the connection of plug-in boards with the backplane of a 19-inch rack. Male and female terminal strips must be fastened by solder technology or pressfit technology onto the circuit board.

A wide range of variants of DIN 41612 / IEC-60603-2 connectors results in a huge application range. In measurement technology the connectors can be used in measurement systems or analysis and test devices.

The application range of our DIN 41612 / IEC-60603-2 connectors is extraordinarily large. Connectors can be made between stacked PCBs, between PCBs and backplanes or between cables and PCBs. 

Product Sales Overview on the JunctionX Platform:
JunctionX specializes in the production, distribution, and sales of various brands of connectors, wire harnesses, cable products, as well as offering custom processing for injection molded parts, stamped parts, and mold projects. If you wish to purchase or learn more about our product solutions, please feel free to contact us using the following methods.

Why choose the I-PEX board to board connector?

1.High speed transmission above 20+Gbps/lane

I-PEX will adopt “Signal integrity” × Ultra miniaturization “technology is applied to high-speed transmission of board to board connectors (FPCs). The provided connectors have the advantages of ordinary board to board (FPC) connectors and are more suitable for internal connections of mobile devices with high-speed data transmission requirements.

Corresponding connector: NOVASTACK ® 35-HDN, NOVASTACK ® 35-HDP, NOVASTACK ® 35-HDH

2. 5G millimeter wave and Sub-6GHz

The board to board connectors developed by I-PEX for 5G transmission have contributed to the application of 5G devices in various countries. The board to board connectors with built-in shielding cover solve the problem of EMI interference, improve EMC resistance, and have the best high-frequency transmission performance (VSWR/IL) and high current requirements of the same specification required for efficient operation of 5G devices.

Corresponding connector: NOVASTACK ® 35-HDN, NOVASTACK ® 35-HDP, NOVASTACK ® 35-HDH

3.EMI fully shielded

The metal shells of the male and female connectors of I-PEX completely surround the signal terminals and solder joints inside the connector. After the combination of the male and female seats, the metal casing provides more grounding contacts, giving the connector excellent grounding performance. Multiple grounding points on the board, all signal terminals of the male and female seats are surrounded by the casing, providing a good 360 degree EMI shielding performance. The interference of other high-frequency signals is suppressed, so designers can configure the connector near the antenna.

Corresponding connector: NOVASTACK ® 35-HDN, NOVASTACK ® 35-HDP, NOVASTACK ® 35-HDH

4.Designed with independent power terminals

The connectors of I-PEX not only meet the current requirements of mobile devices, but also achieve ultra miniaturization of the product.

4.1 Can use reinforcement terminals as connectors for power terminals

Due to the fact that the reinforcing terminal of the board to board connector is made of metal, it is not only used to connect the power terminal, but also enhances the firmness of the connector’s welding on the PCB. The connector has a larger insertion guide, making it easier to insert and fit. In addition, due to the specialized power terminals that withstand high currents, the signal terminals are not used for power supply, thus reducing the number of pins and reducing the connector volume, effectively saving space.

Corresponding connector: NOVASTACK ® 35-P, NOVASTACK ® 35-PH

4.2 Design a dedicated connector with power terminals

The terminal of the transmission power supply adopts Corson copper alloy (copper nickel silicon copper alloy) with better conductivity and thermal conductivity, which is 3.5 times wider than the signal terminal. (Signal terminal width: 0.12mm, power terminal width: 0.42mm)

Corresponding connector: NOVASTACK ® 35-HDP

4.3 Battery connector

Designed with 4 power pins (6.0A) and 4 signal pins, and designed with metal reinforcement and metal guide structure, making the product more sturdy and easier to fit.

Corresponding connector: NOVASTACK ®- B

Why Choose I-PEX RF Connectors?

1.Industry standard connectors

existing standards

I-PEX MHF series connectors are standard components for various wireless devices, widely used in smartphones, tablets, laptops, M.2 and M2M wireless modules, car infotainment and navigation systems, etc. With the rapid development of IoT, the MHF series will play an increasingly important role in global wireless connections. I-PEX continues to provide solid, reliable and cost-effective wireless connection solutions. At present, the number of wireless products equipped with MHF series connectors has exceeded 2 billion sets.

5G and future standards

MHF 7 and MHF 7S are a new generation of MHF series products, which are applied to the millimeter wave and sub-6 frequency band solutions of 5G communication . Larger electronic devices, such as laptops, small base stations, and CPEs, require longer antenna wire harnesses. The launch of MHF 7 and MHF 7S products has solved many challenges of 5G communication and led the 5G revolution.

Wi-Fi 6/6E

Among I-PEX products, we have a large number of MHF ® series products that have been confirmed to be compatible with Wi-Fi 6/Wi-Fi 6E through performance evaluation in the 6GHz frequency band (5935 MHz to 7125 MHz) of Wi-Fi 6/Wi-Fi 6E -Fi 6E work.

2.Rich options

2.1Various coaxial cable sizes

  1. PEX provides MHF products suitable for different coaxial cable diameters to meet the needs of various insertion loss and VSWR, and can also flexibly respond to different wireless connection applications inside the device. The coaxial outer diameters of MHF are 0.48mm ( MHF 5 ), 0.81mm ( MHF I , MHF III , MHF 4L , MHF 5 , MHF 5L ), and 2.0mm (MHF I ). Please refer to the table below for the relationship between general insertion loss and cable length of various coaxial cables.

2.2Diversity in mating height and package size

From small electronic devices such as smartphones, tablet computers, and notebook computers to electronic devices that require high impact resistance and vibration resistance, I-PEX’s MHF series products can meet different design requirements. There are also many options for the package of the MHF series female base.

2.3Mechanical lock

I-PEX’s MHF I LK and MHF 4L LK are the first connectors in the industry to improve the mating retention force by installing a mechanical lock on the existing MHF I and MHF 4L Plug. It is most suitable for devices that need to ensure a stable chimera state, such as drones, vehicle management, asset tracking, safety monitoring, and monitoring of practitioners. There are two types of MHF equipped with mechanical locking function, namely MHF I LK and MHF 4L LK. Design engineers can choose flexibly according to the size and performance of the equipment.

2.4Ground shrapnel, ground claw

I-PEX provides PCB grounding spring and grounding claw as MP-A of Earthing system. The grounding spring is assembled on the RF coaxial line, and when used solely for wire management functions, the grounding claw can be omitted. When used as a grounding function, the grounding claw can suppress EMI and help meet the EMC testing requirements of the product.

MHF 7S harness with cable clamp & clip provides optimal EMC solution.

Ideal for 5G mmWave applications.

3.I-Fit ® technology

3.1What is i-Fit technology

The patented technology i-Fit developed by I-PEX belongs to the solderless connection technology and is the core technology of the MHF series connectors. It has a simple structure and scalability, and can handle RF coaxial lines with different wire diameters. I-Fit technology ensures reliable MHF wiring harness connection performance, good product consistency, and helps improve the overall efficiency of the system.

3.2I-Fit with higher accuracy than welding

Comparing the voltage standing wave ratio of products produced using I-PEX patented i-Fit solderless connection technology with products connected through soldering, it was found that there are significant individual differences in the wiring harnesses of soldered products, resulting in unstable product performance. The differences in products produced by i-Fit without welding connection technology are very small, and the consistency of the products is very high, with excellent electrical and high-frequency characteristics.

3.3Industrial applications

The i-Fit patented technology developed by I-PEX company helps antenna manufacturers and wire harness manufacturers complete MHF connector and RF coaxial line assembly in local factories. I-PEX has provided over 1000 specialized riveting equipment to over 100 cooperating companies, and assisted and trained them in producing high-quality MHF series wire harnesses and antennas using MHF riveting equipment and genuine components.

3.4 I-PEX’s fully automatic RF wiring harness solution

I-PEX also caters to customer needs by processing customized MHF wire harness products of various specifications, such as 2-head riveted MHF terminals, one end riveted terminals+one end flush cut, one end riveted terminals+one end wire stripping (pre adhesive tin) as required. Even, the orientation of the connector (90 degree units) can be customized as needed, with some outer covering removed or the middle part peeled off, and grounding terminals riveted to facilitate the installation of MP-A grounding claws and other special customized services. I-PEX independently developed high-speed automated production equipment for MHF wire harnesses, which is a leading enterprise in the field of RF wire harness processing full automation. Fully automated assembly production equipment (FAM) can perform RF coaxial line cutting, wire stripping, connector riveting, orientation inspection, and mechanical and electrical characteristics testing. It produces tens of thousands of wire harnesses every day, while the process defect rate (DPMO) remains below 1.

How to reduce the likelihood of electronic wire harness damage? Here are 5 points to consider!

Electronic wire harness is an important component that connects electrical components in electronic devices. It consists of numerous small wires that need to pass through various mechanical parts. Therefore, improper installation or inadequate maintenance of the wire harness can lead to damage and disrupt the normal operation of the equipment. Here are several methods to reduce the likelihood of electronic wire harness damage:

1.Conduct rigorous inspections before installation: Prior to wire harness installation, a thorough inspection should be conducted to check for any breaks, wear, insulation damage, or other issues, ensuring that the wire harness meets the required quality standards.

2.Maintain cleanliness around the wire harness: The environment surrounding the wire harness should be kept clean to prevent contamination from dust, grease, and other impurities, which can potentially cause damage or aging of the wire harness.

3.Proper arrangement of the wire harness: The wire harness should be arranged in a reasonable manner to avoid unnecessary bending, stretching, and other operations that may subject the wire harness to excessive tension, leading to damage.

4.Use high-quality wire harness materials: The quality of the wire harness materials is a critical factor affecting the lifespan of the wire harness. Therefore, when selecting a wire harness, it is important to choose high-quality materials and avoid using inferior ones.

5.Use appropriate tools: When repairing or replacing the wire harness, it is essential to use appropriate tools and avoid excessive force or improper methods that may cause damage to the wire harness.

 In conclusion, maintaining cleanliness, properly arranging the wire harness, choosing high-quality materials, and using appropriate tools can effectively reduce the likelihood of wire harness damage and prolong the lifespan of electronic devices.

D-SUB Connector Introduction: What You Should Know About D-Sub Connectors!

The interface shape of D-SUB connectors resembles an uppercase “D,” which is why this type of connector is commonly referred to as D-SUB. These connectors are used for analog or digital interface signals and can be found in various applications in our daily lives, such as printer cables and monitor cables.

D-SUB connectors are available in different types, including DB solder-type, DBH plug-type, DML crimp-type, DMS straight-type, DMR right-angle board-mount type, DMRH right-angle board-mount type, 57S straight-type, 57BR right-angle board-mount type, DRB pin-type, HDC ultra-thin type. Additionally, there are DVI series, VGA series, DR series, HDR series, SCSI series, and high-current series connectors. Among these, the VGA series and DVI series are the most commonly used D-SUB connectors.

The connector housing of D-SUB connectors is available in five different sizes, and each housing size can have two different pin configurations. Standard housing sizes have 2 rows of pins, while high-density housing has 3 rows of pins.

D-SUB connectors are relatively large in size and can appear heavier compared to newer connectors. As a result, it can be challenging to connect and disconnect these connectors in tight spaces. However, right-angle adapters can rotate 90 degrees without damaging the connector, helping to effectively utilize D-SUB connectors in cramped spaces.

The pins inside the housing of D-SUB connectors are exposed, making them susceptible to bending or breaking. To prevent pin damage, it is recommended to use D-SUB plug or socket protective caps to safeguard the pins when not in use. Additionally, gender changers and socket savers can help reduce stress on the connectors caused by frequent plugging and unplugging.