Tag: CONNECTOR

A New Angle On Power/Signal High-Density Arrays

Angles surround us every day – physical angles like the corner over there, and angles of perspective. Samtec’s new AcceleRate® mP high-density power/signal interconnect system was born out of a different perspective on power integrity and a 90 degree rotation.

Best in class density for a power/signal interconnect system, AcceleRate® mP achieves up to 240 I/Os in .438 sq. inches. It also packs a punch with up to 22 Amps per power blade and 56 Gbps signal performance.

SRotated Power Blades

AcceleRate® mP features power blades rotated 90 degrees, giving equal access to heat escape for uniform cooling and increased current capacity up to 20% compared to similar blade style pins. The breakout region (BOR) is also simplified, as this connector system is designed to maximize current capabilities and minimize distribution resistance in the same form factor, ultimately reducing current crowding.

Design Flexibility

This high-density, multi row design is open-pin-field for grounding and routing flexibility – up to 240 signal pins in 6 rows and 4 or 8 total power blades in a low 5 mm stack height. Additional signal and power blade counts, plus stack heights up to 16 mm, are in development to accommodate a wider range of applications. Optional 10 µ” or 30 µ” gold plating on contacts with matte tin tail is available to meet specific regulations.

Ruggedizing features for AcceleRate® mP include alignment pins and through-hole weld tabs for a secure connection to the board. For assistance with blind mating, polarized guide posts are part of the standard connector body.

For more about power and signal integrity regarding AcceleRate® mP, check out this post.

AcceleRate® Family of Products

AcceleRate® mP is part of a quickly growing family of extreme density and extreme performance interconnects packaged in small form factors. Click here to learn more about other AcceleRate® products such as Flyover® cable assemblies, and other high-density board level connectors.

Samtec Expands ExaMAX® High-Speed Backplane Connector System With New DMO Options

Samtec supports orthogonal backplane architectures with new DMO options from within the ExaMAX® High-Speed Backplane Connector System.

Samtec ExaMAX® DMO Options

Samtec’s new ExaMAX® DMO solutions offer system designers flexibility by removing the mid-plane, allowing fabric cards and line cards to mate directly. This fast-growing system architecture increases airflow and improves thermal efficiencies throughout the chassis. DMO solutions enhance signal integrity via shorter trace lengths and fewer connector transitions while streamlining the system BOM and optimizing system cost.

Samtec’s ExaMAX® DMO system consists of the new EBDM-RA series which mates directly with existing EBTF-RA series. Currently both 6 pair x 10 column and 6 pair x 12 column solutions are available. Guide pin and screw mount options are also available. 6 pair x 6 column and 6 pair x 8 column options are under development.

“Next generation system designers are quickly adopting DMO architectures,” said Jonathan Sprigler, Backplane Product Manager at Samtec, Inc. “Leading equipment vendors from across the data center industry – storage, server, networking and other applications – are leveraging the advantages of DMO via Samtec’s new EBDM-RA series.”

Key ExaMAX® Technical Features

Samtec’s EBDM-RA series is but one solution from the ExaMAX® High-Speed Backplane Connector System. The ExaMAX® line of products is optimized for speeds up to 56 Gbps (PAM-4 modulation). Return loss compliance is achieved in both 85 Ω and 100 Ω systems due to targeting the 92 Ω specifications and controlling reflections at all geometry transitions within the connector.

ExaMAX® also has the industry’s lowest mating force with excellent normal force and meets Telcordia GR-1217 CORE specifications. With two reliable points of contact at all times, even when subjected to angled mating, residual stubs are minimized for improved signal integrity performance. A 2.4 mm contact wipe increases reliability while the hermaphroditic mating interface ensures stub-free mating and reliable alignment

The backplane system features individual signal wafers with differential pairs in a staggered design and arranged in columns with zero skew. Each wafer includes a one-piece embossed ground structure, which increases isolation to significantly decrease crosstalk.

1.35 mm Precision RF Products to 90 GHz

Samtec has released its 1.35 mm family of products suitable for millimeter wave applications to 90 GHz. The 1.35 mm family includes compression mount board connectors (135 Series), cable connectors (PRF13 Series) and .047″ low-loss flexible cable assemblies (RF047-A Series). 1.35 mm products are ideal for IEEE, E-band applications due to their high operating frequency and electrical precision.

Samtec’s 1.35 mm board connectors are the industry’s only vertical compression mount product using the 1.35 mm interface. The solderless launch allows for easy, field-replaceable, cost-effective assembly to the board. Threaded coupling provides superior repeatability and mechanical stability. Microstrip and stripline options are available.

The RF047-A Series cable assembly, using 1.35 mm cable connectors, provides a frequency range of DC to 90 GHz and a maximum VSWR of 1.5:1. It also features a 5 mm minimum bend radius and insertion loss of 5 dB/ft at 90 GHz.

The Samtec PRF13 product is a series of solder clamp, straight plug, or bulkhead jack 1.35 mm cable connectors that fit industry-standard .047″ flexible cable.

Understanding that the interface between a high-frequency, air dielectric coaxial connector and a PCB is complex, Samtec offers technical support for board launch optimization and channel analysis. Simulation and physical test and measurement verification services are also available.

In addition to 1.35 mm products, Samtec offers a full line of off-the-shelf solutions suitable for microwave and millimeter wave applications from 18 GHz to 110 GHz. Samtec precision RF products support next-generation technology advancements in wireless communication, automotive, radar, SATCOM, aerospace, defense, and test & measurement. Customization of products, both quick-turn modifications, and new designs, is also available.

How to choose a connector? Remember these selection methods!

Connectors are an essential part of electronic devices as they are used to connect different electronic devices and circuit boards. The selection of connectors has a significant impact on the performance and reliability of electronic devices. Therefore, when choosing connectors, several factors need to be considered, including the type, size, material, electrical performance, and environmental adaptability of the connectors.

Firstly, the type of connector is one of the important factors in choosing connectors. Connector types include plugs, sockets, terminals, terminal blocks, and connector receptacles, among others. Different types of connectors are suitable for different application scenarios. For example, plugs and sockets are suitable for situations that require frequent disconnection and connection, while terminals and terminal blocks are suitable for situations that require fixed connections.

Secondly, the size of the connector is also an important factor in connector selection. The size of the connector should match the size of the electronic device to ensure that the connector can be properly installed in the electronic device. Additionally, the connector size should also consider factors such as the connector’s capacity and electrical performance.

Thirdly, the material of the connector is also an important factor in connector selection. The connector material should have good wear resistance, corrosion resistance, and high-temperature performance. Common connector materials include metal and plastic.

Fourthly, the electrical performance of the connector is also an important factor in connector selection. The electrical performance of the connector includes parameters such as resistance, capacitance, inductance, and current. These parameters have a significant impact on the performance and reliability of electronic devices.

Lastly, the environmental adaptability of the connector is another important factor in connector selection. The connector should be able to adapt to different environmental conditions, including temperature, humidity, vibration, and electromagnetic interference. The environmental adaptability of the connector has a significant impact on the reliability and stability of electronic devices.

In conclusion, selecting a connector requires considering multiple factors, including the type, size, material, electrical performance, and environmental adaptability of the connector. When choosing a connector, it is important to consider these factors in combination with the specific application scenario and requirements to select the most suitable connector.

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.

Performance of connectors

Connectors have three fundamental performance categories: mechanical performance, electrical performance, and environmental performance. The emphasis on connector performance varies across different fields.

Mechanical performance refers to the ability of a connector to function properly under various mechanical forces. Important mechanical performance factors of connectors include insertion force and withdrawal force. Insertion force refers to the force required for insertion, while withdrawal force refers to the force required for extraction. Mechanical lifespan refers to the durability of the connector and is determined by whether the connector can maintain its functionality after a specified number of insertion and withdrawal cycles.

Electrical performance refers to the ability of a connector to maintain its proper functionality under different current and voltage conditions. It mainly includes contact resistance, insulation resistance, withstand voltage, and electromagnetic interference shielding effectiveness. Other electrical indicators for connectors such as RF coaxial connectors include characteristic impedance, insertion loss, reflection coefficient, and voltage standing wave ratio. For high-speed signal connectors, new electrical indicators such as crosstalk, transmission delay, and time delay have emerged.

Environmental performance refers to the ability of a connector to operate normally in various environmental conditions. Common environmental performance factors include temperature resistance, humidity resistance, salt spray resistance, vibration resistance, and shock resistance. Other environmental performance factors include sealing capability, resistance to liquid immersion, and low-pressure resistance.

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.

I-PEX company solution for new interface connectors for FPD (tablet display) industry

The Cabline®-VS series of the Cabline®-VS series developed and produced by the I-PEX Company is the LED backlight industry standard interface connector defined by the VESA® Association, which has been widely used in the laptop industry for more than 10 years. The high -tech is changing with each passing day, and new demand is also proposed to the connector interface to improve the transmission characteristics. Therefore, I-PEX has developed a series of connection solutions to meet the current and future needs.

Three reasons to need a new type of connection scheme

1.emi interference problem

In recent years, narrow -frame panels have become popular, so the utilization of PCB boards has become higher and higher. Some necessary functional devices (controllers, radio frequency antennas, camera modules) need to be integrated on a PCB substrate. This will cause interference problems between various devices and signals. The launch of a connector with an EMI shield can solve this problem well.

2. The panel interface requires ultra -high -speed data transmission

The pixels of the display panel (2K-> 4K-> 5K-> 8K) and refresh rate (30 Hz-> 60 Hz-> 120 Hz) are gradually improving, and the EDP specifications of the panel industry are also being updated. Therefore Support higher -speed data transmission requirements.

EDP specification:

● RBR (1.62 gbps/lane)

● HBR (2.70 gbps/lane)

● HBR2 (5.40 Gbps/Lane)

● HBR3 (8.10 gbps/lane)

● UHBR20 DP Next generation specification (20 Gbps/Lane)

3. In addition to the panel, the demand for high -speed data transmission in the electronic equipment

Different data transmission standards are becoming more and more urgent. The more popular data interface standards, such as USB, Thunderbolt ™ and DP, have all reached the rate of 20 Gbps/Lane.

The new design concept meets the ultimate coaxial connector Cabline®-VS II ・ CABLINE®-CA II

Cabline-VS II ・ Cabline-CA II series connector is designed with a 360 ° full shielding structure, and the self-lock-type horizontal plug-in polar fine coaxial connector. The main difference is that the spacing of the connector (vs II: 0.5 mm, CA II: 0.4 mm), height (vs II: 1.2 mm max, CA II: 1.1 mm max).

● The application of your company requires a coaxial axis with relatively thick line diameter (the pole fine coaxial axis 45Ω AWG # 36, electronic line AWG # 32), so please use the Cabline-VS II series of products.

● If the occupied area of the connector is relatively small, please use the Cabline-CA II series products.

● Limited to the size of the substrate, but there is a large PIN demand, please use the Cabline-CA II series products.

Product characteristics and advantages:

● Adopt multi -point grounding and high signal integration design, suitable for ultra -high -speed data transmission, support USB4, Thunderbolt ™ 3, DP2.0 (20 Gbps/Lane)

● The connector comes with a 360 ° shielding mechanism, which can prevent EMI interference in all aspects, and perfectly implement the EMI leakage problem in a limited space.

● Mechanical self -locking design can prevent the unpopular insertion. The lock can ensure the reliability of the chimeric ground

● The Cabline®-VS series can be installed in the PCB package of the VS II series, and the Cabline-CA series can be installed in the PCB package of the CA II series

Cabline-VS series, VS II series, or the Cabline-CA series, the CA II series products can perform performance evaluation and comparison in parallel under the same PCB packaging. Customers can choose the optimal solution based on the evaluation results of the actual application.

Solution of the motherboard side connector

The requirements for high -speed data transmission and anti -EMI interference are not limited to the LCD panel side, and the same requirements are also the same as the motherboard side connected to the LCD panel. In order to simplify the design and convenient operation, the connector on the laptop’s motherboard side is generally used with a 90 ° vertical plug -in product. I-PEX’s FPL series (extremely fine coaxial coaxial connector with a spacing of 0.5mm) was widely used. Based on the needs of high -speed data transmission, we provide solutions for vertical plug -in connectors.

Cabline®-UM is a coaxial connector with a spacing of 0.4mm and 90 °. It has the characteristics of 360 ° anti-EMI shielding hood, optional mechanical lock, and the height is 2.20 +/- 0.15 mm

Product characteristics and advantages:

● Adopt multi -point grounding and high signal integration design, suitable for ultra -high -speed data transmission, support USB4, Thunderbolt ™ 3, DP2.0 (20 Gbps/Lane)

● The connector comes with a 360 ° shielding mechanism, which can prevent EMI interference in all aspects, and perfectly implement the EMI leakage problem in a limited space.

● The new type of mechanical lock provides enough public and mother seats to maintain power

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.

Introducing I-PEX’s High-Temperature Connector Products

I-PEX offers high-temperature resistant products that can be guaranteed to operate at temperatures up to 105℃ and 125℃.This article introduces the product series best suited for each application that requires high-temperature resistance.

I-PEX offers high-temperature resistant products that can be guaranteed to operate at temperatures up to 105℃ and 125℃.

In recent years, high heat and high vibration resistance were important for connectors used in automotive and industrial equipment, but these characteristics have also become increasingly important in consumer equipment as well, while equipment and systems have become smaller and more sophisticated. One example is “Mini-LED” backlight technology, in which several thousand micron-sized miniature LEDs are arranged on a highly transparent glass substrate for use in LCD TV backlighting. Compared to conventional LED backlights arranged on printed circuit boards, Mini-LEDs are more efficient, brighter, and have a longer life span. However, the large number of LEDs required and the large number of electronic components densely packed in the control area raise the ambient temperature, leading to an increase in overall heat density. Therefore, connectors must have sufficient heat resistance.

This article introduces the product series best suited for each application that requires high-temperature resistance.

Matrix of high-temperature resistance recommended connectors

(*Only Specified Products)
Features of I-PEX high-temperature connectors
I-PEX has designed high-temperature connectors by making full use of our vast  experience, so that they can be used safely even in severe environments where high temperatures and long hours of operation are anticipated.
1.Material Selection
I-PEX selects materials with excellent workability, dielectric properties, and thermal conductivity, as well as stress relaxation characteristics that stabilize spring characteristics even in high-temperature use environments, and materials that can ensure consistent contact. Most of our products are made of phosphor bronze contact material, but we also use Corson alloy for high-temperature products, which is a stronger material without sacrificing the high electrical and thermal conductivity inherent in copper.
2.Design
To obtain stable electrical contact, a certain level of contact pressure is required between mutual contacts. The contacts are made of a metal material and are designed in a spring shape. We focus on designing connectors that make good use of spring characteristics so that they can return to their original position and maintain contact force even during connector insertion,  removal operations and stress relaxation.
Typical example: EVAFLEX® 5-SE-GVT

The contact shape has sufficient deflection (height) to maintain contact pressure even after stress relaxation.
3.Reliability Test
I-PEX is equipped with the following facilities for mechanical performance and environmental testing, as well as conducting reliability testing.
Reliability Test Facilities

Reliability test for high-temperature products
I-PEX conducts the following reliability tests on high-temperature products.

(Only Specified Products)
In addition, we will propose more effective test items and measures to meet the customer’s requirements for their desired conditions. For connectors that require a high level of reliability, please contact us for information on the appropriate product for your application.

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I-PEX ZENSHIELD® connector transmission MIPI’s camera module signal

The era of epidemic greatly changed people’s lifestyle. With more and more people at home, there are more and more opportunities for online meetings and talks. Therefore, people have also changed dramatically for the performance of electronic equipment.

In particular, many of the latest laptops have enhanced the camera function to meet such needs, and more and more are equipped with high -definition cameras and infrared cameras for facial recognition.

The signal transmission from the camera module to the motherboard generally uses USB, but with the improvement of the camera resolution, many cases have been used to use the MIPI CSI-2 D-PHY, and its communication speed is faster than USB. In the past, the MIPI signal that needed to output the camera image sensor was converted into a USB signal inside the camera module for transmission.

MIPI CSI-2 D-PHY V2.1 supports the transmission speed of up to 4.5 Gbps per channel, which is much faster than the traditional USB 2.0. Traditional USB 2.0 supports up to 480 Mbps per channel. However, in the laptop and tablet, various electronic components are densely installed, and the antenna is often installed nearby. The MIPI signal (including the D-Phy system clock signal line) may adversely affect the antenna. Therefore, EMC measures are very effective for preventing signal interference between them.

  1. PEX Zensheild® connector series can provide excellent EMC countermeasures. The 360 -degree EMC shielding design can not only prevent electromagnetic noise radiation from the contact point of the public and female seats, but also prevent electromagnetic noise radiation from the board installation part (SMT position) from the signal terminal. In addition, when the connector is embedded to correct the correct ground to the circuit board, the mask and the mother seat shielding layer is correctly connected to connect at multiple points. This ensures that the current generated in the metal shielding layer of the connector has sufficient grounding path. This can inhibit electromagnetic noise from its shielding layer.

Design of ZenSheild® connector series

1. The entire connector is covered with 360 ° shielding, used for public seats and mother seats -not only the contact part of the signal terminal, but also the board installation part (SMT position).

2. The shielding interface between the public seat and the mother seat is effectively connected on multiple points.

3. In addition, multiple points of the interface of the connector shielded to the board are correctly grounded on the board, thereby improving the ground return path.

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Introduction and Applications of ERNI MicroCon Series Products: Miniaturized Dual-row Low-Pin Count Connectors

As an innovation leader, ERNI continues the success story of compact and robust SMD connectors with the MicroCon series. These are miniaturized double-row Finepitch connectors with a grid dimension of 0.8 millimeters and available with different numbers of poles from 12 to 100.

They are predestined for demanding industrial applications and make no compromises when it comes to robustness and reliability. The Blind-Mate pre-centering with increased catch range ensures secure plugging, while the reinforced outer walls of the multipole connector allow a high degree of robustness.

Industrial automation is one of the most important areas of application for MicroCon connectors. The various versions of the connector system ensure reliable, fail-safe connections in drive technology (drive control, frequency inverter, servo inverter), programmable logic controllers (PLC) as well as in robotics and sensor technology.

For intelligent networking in industry 4.0, MicroCon connectors provide broadband connections with high signal integrity for fast exchange of large data volumes. Printed circuit boards can be coplanar, stacked or orthogonal coupled with the connector system. High resistance to shock, vibration and heat enables the products to be used under the sometimes extreme conditions of industry.

Further applications for this compact, high-performance connector system can be found in metrology, medicine, the automotive industry, aviation industry, consumer electronics, telecommunications, military technology and lighting technology.

Our MicroCon connectors are characterized by extremely compact designs and high performance. They work reliably and are very robust.

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ERNI MicroBridge series connectors are specifically designed to meet the highest requirements of the automotive industry.

When developing MicroBridge connectors, ERNI took the requirements of its automotive sector customers into consideration and implemented them consistently. The connectors provide Koshiri security and optional electrical CPA (connector position assurance) for secure and correct connections. Thanks to their high temperature resistance of up to 150 °C, they can be used in high-heat applications such as near LEDs in front headlights.

The main applications for ERNI MicroBridge connectors are in the automotive sector. The MicroBridge product family fulfills the high demands of the automotive industry for mating reliability and ruggedness.

With a pitch of 1.27 millimeters, the connectors have a compact design while also being robust. They can be used in small areas and are temperature-resistant up to 150 °C. They guarantee secure connections even in high-heat areas such as near LED headlights. The connectors easily handle the vibrations that occur in the vehicle, thanks to the locking mechanisms on both sides.

Thanks to possible mechanical and color coding for any no. of pins, incorrect plug connections can be reliably excluded. The strain relief integrated into the connectors protects against mechanical loads.

Our MicroBridge connectors have been developed based on automotive testing specifications LV214 and USCAR-2. They are an excellent choice for use in the automotive industry and fulfill its high demands for mating reliability, temperature resistance, robustness and compact design. 

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.