Category: CONNECTOR

Why can I-PEX’s ultra-fine coaxial connectors be widely used?

1.Characteristics of I-PEX ultra-fine coaxial connectors

I-PEX Connectors is a pioneer in the ultra-fine coaxial connector industry, offering a wide range of coaxial connector products for various applications. I-PEX ultra-fine coaxial connectors are among the top choices in the PC tablet connector industry, with a leading market share.

(CABLINE®-VS Receptacle: VESA standard connector)

2.The characteristics of I-PEX shielded connectors.

With the development of high-performance, power-saving, and miniaturized electronic equipment, the demand for high-speed signals is increasing, the number of electronic components operating at low voltage is increasing, and the density of installed electronic components is also increasing. If electromagnetic noise is added from the outside, it may cause unnecessary current in the internal circuit of the device, causing failure or damage of high-performance electronic components, and may also cause damage to electronic devices. .In addition, in electronic devices with wireless communication functions (such as laptops, tablets, and mobile phones), electromagnetic waves generated inside the devices increase the noise of the wireless communication circuit, thereby degrading the antenna reception performance.
.In this case, in general, the measure against electromagnetic noise inside the equipment is to physically shield the electromagnetic noise by incorporating an electromagnetic noise filter element into the circuit and/or adding a metal shield to the element.

With the introduction of small devices mounting high-density components, and the emergence of high-speed signals in these devices, it is necessary to take measures against electromagnetic noise at device jumpers. I-PEX has developed a series of connectors that solve the problem of electromagnetic noise in the connector, with suitable grounding structure and covering layer, including the mounting position of the signal terminal tail with metal shielding ( ZenShield®) . This solution is widely adopted by many customers to prevent electromagnetic interference, especially on high-performance devices equipped with wireless communication functions such as Wi-Fi®, GPS, LTE, etc.

Why choose the I-PEX RF switch connector?

Leading Industry Innovation

The MHF-SW series of I-PEX provides a key Test point for RF switch connectors for wireless devices. MHF-SW series products have three standard sizes: 2.3 × 2.3mm. In addition to providing compatible pin pads, MHF-SW is also very sturdy and reliable. Its unique contacts can prevent contact contamination, ensuring that the connector can maintain good contact performance both when and after being tested as a switch.

Accessory products

Test adapter, test probe, disassembly tool

  1. PEX provides accessories for MHF series products to meet the needs of laboratory testing and mass production testing, such as adapters for VNA testing, laboratory probes, and mass production testing probes. In addition, MHF disassembly and assembly tools are also provided to help laboratories or production sites operate correctly and avoid losses caused by incorrect operations.

I-PEX not only provides the industry’s first standard solutions, but also provides solutions that help save costs, increase productivity, and ensure quality with outstanding precision. Based on this concept, I-PEX leads the design of low-cost and high-volume connectors for 5G equipment. With the commercialization of new bandwidths for 5G, I-PEX introduces high-quality high-frequency solutions to meet the growing demand for smaller and higher-speed connectors.

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.

The design of the 5G connector solution, technique and technical

The deployment of the 5G network and its connection device will put forward higher requirements for the current connector structure. For large quantities of manufacturing, the investment of connectors technology must be balanced between performance, size and cost in order to flourish in the market.

For the application of Gigabitz, the demand for internal and external electromagnetic interference sources (EMI) is a unique challenge for 5G applications. Take 5G mobile phones as an example. It contains multiple subsystems (GPS, Wi-Fi, Honeycomb Sub-6 GHz, and MMWAVE 5G). These subsystems need to work together to minimize the problem of the antenna failure and ensure that the entire subsystem is interactive sex. The millimeter -wave subsystem design for 5G mobile phones is used for effective millimeter wave radiation, and must also be located near the core of the sensitive CPU and the passive antenna. This can cause the problem of electromagnetic compatibility (EMC). There are many solutions to alleviate these problems. However, these solutions are often solutions for CNC processing and have a larger and heavier high shielding coaxial structure. 5G devices used for consumers need to be carefully balanced between performance, size and cost. The 5G UE device must break through the miniaturization limit and generate maximum performance to support these next -generation devices. This trend does not slow down; just as the problem of EMC does not show signs of simplicity.

The combination of micro -band and small wire small radio frequency coaxial connector with cable grounding and wire beam management solution represents a series of gradual EMI solutions. These components are small in size, shielded and low in price, and play a key role in the successful product engineer’s system EMI compliance strategy.

The industry -design industry standard procedures are: achieve performance goals; only after achieving performance goals can we optimize the balance between the size and cost constraints of the component. However, as the frequency continues to inevitably rise, electromagnetic interference suppression and isolation become a key “primary consideration” element at the beginning of the project.

Fortunately, a gradual and effective solution can help reduce the EMI system emissions to acceptable levels.

The first component choice is a low -cost, micro -version board -to -line solution. It provides a basic radio frequency coaxial connection for the PCB micro -band structure. Some radio frequency design can accept micro -band performance, and only occupy 2 layers of metal layers on PCB, thereby reducing the cost and thickness of PCB. However, for higher frequencies, it may not be able to fully suppress EMI radiation to pass compliance.

When the micro -band transmission line is not enough to meet the EMI performance requirements, a 3 -layer -shaped wire transmission structure may be adopted. In these cases, low -back, high -performance RF band -shaped wire connector is a solution.

In a high -performance environment, extra EMI countermeasures must be adopted, and adding SMT grounding clips must be helpful. This is a good low -cost tool that can greatly suppress EMI launch, thereby minimizing the workload of the redo -PCB layout.

By comparison Figure 4 and Figure 7, it is easy to see the improvement of the additional shielding performance of the addition of SMT cables after grounding.

We used ANSYS® HFS ™ S three -dimensional electromagnetic simulation to check the shielding performance of the following four situations.

Case 1 -Preset EMI performance, micro -band transmission line

A micro -band -band transmission wire case was used to use micro -band radio frequency connectors and simulated in HFSS. As shown in the figure, the micro -band structure allows radiation to escape the wave structure.

Case 1B -RF micro -band connector with additional SMT ground clip

With the increase of the SMT grounding clip, EMI radiation is limited to the area around the launch point, and the length of the micro line is significantly reduced. It should also be pointed out that although this will not be completely shielded, it does not require additional ground floor and new circuit board to rotate related costs.

Case 2 -requires a higher level of EMI performance.

Durable value design usually uses a 3 -layer -shaped wire transmission line structure. To this end, a new stamping connector solution came into being. The signal conductor is completely contained in the ground -defined boundary on both sides of the signal layer, which provides the best shielding in the PCB design

Case 2B -Banded line transmission cable with additional SMT ground clip and RF band -shaped wire connector provides the highest degree of EMI suppression

For the extreme sensitive system that requires the highest level EMI shielding inhibitory performance, the addition of the SMT grounding clip further enhances the performance of the RF shielded band -shaped line to a small RF coaxial connector.

in conclusion

Continuous improvement of EMI shielding performance can be used through:

1. Micro -band small radio frequency coaxial coaxial connector

2. Micro -band small radio frequency coaxial coaxial connector+SMT cable ground clip

3. Tape -like small radio frequency coaxial coaxial connector

4. Tape -like small radio frequency coaxial coaxial connector+SMT cable ground clip

With the rise of 5G devices, we have seen the performance pressure of the connection technology. The status of the stamping connector solution has become a challenge brought by 5G: performance, space and cost. The development of this technology will stimulate new solutions that emerge in the future and foreseeable future.

Product Sales Overview on the JunctionX Platform:

JunctionX specializes in the professional production, distribution, and sales of connectors/authentic substitute connectors, wire harnesses, cable products, and customized injection-molded parts, stamping parts. If you want to purchase or learn more about product solutions, please feel free to contact us through the following methods.

What does the environmental performance of a connector refer to?

When selecting connectors, we often consider the environmental performance and understanding what it entails. Specifically, what does the environmental performance of a connector refer to?

1.Temperature resistance Currently, the upper operating temperature limit for connectors is 200°C, excluding a few specialized high-temperature connectors, and the lower temperature limit is -65°C. Since connectors generate heat at the contact points during operation, resulting in temperature rise, it is generally recommended that the operating temperature equals the sum of the ambient temperature and the contact temperature.

2.Moisture resistance The intrusion of moisture can affect the insulation performance of connectors and cause rusting of metal components. The conditions for constant damp-heat testing include a relative humidity of 95% and a temperature of +40±20°C, with a minimum test duration of 96 hours as specified by product requirements. Alternating damp-heat testing is even more rigorous.

3.Salt Spray Resistance When connectors operate in environments containing moisture and salt, the metal structural components and contact surfaces of the connectors may undergo electrochemical corrosion, affecting the physical and electrical performance of the connectors. To assess the connector’s ability to withstand this environment, salt spray testing is conducted. This involves suspending the connectors in a temperature-controlled test chamber and spraying them with compressed air carrying a specified concentration of sodium chloride solution to create a salt spray atmosphere. The exposure time is determined by product specifications, typically lasting at least 48 hours.

4.Vibration and Shock Resistance Vibration and shock resistance are important performance characteristics of electrical connectors, particularly in special application environments such as aerospace, railway, and transportation. They serve as important indicators for evaluating the mechanical robustness and electrical contact reliability of electrical connectors.

The above are the four key points of common connector environmental performance criteria. In addition to these, other environmental performance aspects of electrical connectors include sealing capability, liquid immersion, and low pressure resistance.

Product Sales Overview on the JunctionX Platform:
JunctionX specializes in the production, distribution, and sales of various brands of connectors, wire harnesses, cable products, as well as offering custom processing for injection molded parts, stamped parts, and mold projects. If you wish to purchase or learn more about our product solutions, please feel free to contact us using the following methods.

Introduction to 5 common wiring methods for terminal connectors:

Terminal connectors enable safe, reliable, and efficient electrical connections, and are used in fields such as power electronics, electrical control, and power supply for signal and voltage transmission. Additionally, using terminal connectors for wiring results in a neater appearance and facilitates maintenance in the long run.

There are five common wiring methods for terminal connectors:

1.Insulation displacement connection:

Also known as IDC (Insulation Displacement Connection), it features high reliability, low cost, and ease of use, making it suitable for flat cable connections. In this method, there is no need to strip the insulation layer of the cable. The pointed tip of the “U”-shaped spring contact of the terminal connector pierces the insulation layer, allowing the cable conductor to slide into the slot of the spring contact and be clamped, forming a tight electrical connection.

2.Screw connection:

The screw connection method uses a screw-type terminal block for connections. It is important to consider the permissible maximum and minimum wire cross-sections for the connection, as well as the maximum tightening torque allowed for different screw specifications.

3.Crimping:

 Crimping is a technique used to compress and displace metal within defined limits in order to join wires to contact pairs. A good crimp connection results in the flow and intermixing of metals, causing symmetrical deformation of the wire and contact material. This type of connection is similar to cold welding and offers excellent mechanical strength and electrical continuity, making it suitable for harsh environments. However, crimping is a permanent connection method and can only be used once.

4.Welding:

The most common form of welding is soldering, where the crucial aspect is the formation of a continuous metallic bond between the solder and the surface being soldered. Therefore, for terminal connectors and cold-pressed terminals, solderability is of utmost importance.

5.Wrapping:

Wrapping involves directly winding the wire around the angular post of a contact component. During wrapping, the wire is wound, pressed, and secured at the angular post of the contact component under controlled tension to form an airtight connection. 

Product Sales Overview on the JunctionX Platform:
JunctionX specializes in the production, distribution, and sales of various brands of connectors, wire harnesses, cable products, as well as offering custom processing for injection molded parts, stamped parts, and mold projects. If you wish to purchase or learn more about our product solutions, please feel free to contact us using the following methods.

Introduction and Applications of ERNI ERmet 2.0mm HM Series High-Speed Backplane Connectors

The ERmet connector family is tailor-made for demanding applications in telecommunication and data communication. For over 25 years the ERmet 2.0 mm HM connector system has proven itself through its robust design and problem-free handling. ERmet connectors are enjoying broad acceptance globally and enable connections of PCBs in many arrangements. Standardization ensures compatibility among different manufacturers.

Thanks to the performance characteristic and the high flexibility there is a broad field of application options for ERmet 2.0 mm HM connectors. The connector system enables almost every possible module configuration in a daughter board-backplane connection system. There are standard and inverted shapes and staple variants are available for this. Typical areas of application are data communication and telecommunication.

The ERmet program is also finding increasing usage in industrial computers (IPCs). The connectors can also be found in the CompactPCI standard. High acceptance of the connector system is due to the outstanding high-frequency performance and positive price-performance ratio.

Modular ERmet connectors with 2.0 mm signal contact spacing are ideally suited for the various mating configurations of backplanes and daughter cards. They allow hot-swap applications and also offer high-frequency and high performance contacts. 

Product Sales Overview on the JunctionX Platform:
JunctionX specializes in the production, distribution, and sales of various brands of connectors, wire harnesses, cable products, as well as offering custom processing for injection molded parts, stamped parts, and mold projects. If you wish to purchase or learn more about our product solutions, please feel free to contact us using the following methods.

Introduction and Applications of ERNI DIN 41612/IEC-60603-2 Series Connectors

The DIN-41612/IEC-60603-2 family of connectors consists of 13 different basic shapes. The connectors are suitable for printed circuit boards and the transmission of electrical signals with frequencies up to three megahertz. Their grid dimension is 2.54 mm. Different shape variants enable a large range of applications. Male and female terminal strips are available with higher and lower contact thickness for various voltages.

Connection of DIN 41612 / IEC-60603-2, also called VG terminal strips, are mainly designed for multi-pin electrical connections of PCBs in the low-voltage range. The connectors have pin counts up to 160 and are suitable for the connection of plug-in boards with the backplane of a 19-inch rack. Male and female terminal strips must be fastened by solder technology or pressfit technology onto the circuit board.

A wide range of variants of DIN 41612 / IEC-60603-2 connectors results in a huge application range. In measurement technology the connectors can be used in measurement systems or analysis and test devices.

The application range of our DIN 41612 / IEC-60603-2 connectors is extraordinarily large. Connectors can be made between stacked PCBs, between PCBs and backplanes or between cables and PCBs. 

Product Sales Overview on the JunctionX Platform:
JunctionX specializes in the production, distribution, and sales of various brands of connectors, wire harnesses, cable products, as well as offering custom processing for injection molded parts, stamped parts, and mold projects. If you wish to purchase or learn more about our product solutions, please feel free to contact us using the following methods.

What are the types of wire-to-board connectors? What are their advantages?

Line-to-Board connectors are products used to connect different circuit boards together. They have good transmission capabilities and are mainly used in industries such as finance, manufacturing, medical equipment, communication networks, appliances, and office equipment.

Based on the connection method between circuit boards, Line-to-Board connectors are further classified into different types, including the commonly used and affordable Pin Header and Socket connectors, compact and inexpensive FPC (Flexible Printed Circuit) connectors, and larger-sized, thick Line-to-Board connectors. When dealing with various types of Line-to-Board connectors, it is crucial to make the correct selection.

In today’s trend of miniaturization and refinement, connectors are no exception. Integrated connectors exemplify simplicity by compressing the contact points, offering the following advantages:

  1. They use heat-resistant and temperature-resistant plastic housing, allowing for a wider range of applications.
  2. By compressing the contact points, they improve efficiency and area of connection with the local gold-plated subboard, enhancing flexibility and convenience of use.
  3. The contact area is designed with many irregularities to prevent accidental detachment and resulting damage. This design also reduces solder paste thickness and improves accuracy.

How to choose the best-performing connector? What aspects should be considered?

Electronic connectors play a crucial role in electronic devices, and their quality and performance have a significant impact on the overall system’s stability and reliability. Therefore, it is essential to choose the best-performing electronic connectors. Here are some suggestions for selecting electronic connectors:

1.Determine the operating environment: Firstly, it is necessary to identify the environment in which the electronic connectors will be used, such as temperature, humidity, vibration, etc. Then, suitable connector types and materials can be chosen accordingly.

2.Determine the usage requirements: Determine how the connectors will be used, such as for unidirectional or bidirectional connections, frequent disconnections, or one-time use. These factors will influence the connector’s structure and material selection.

3.Consider size and shape: Electronic devices often require compact designs, so it is important to choose connectors that are small in size and have a suitable shape.

4.Consider the contact force of the connector: The contact force of a connector has a critical impact on its electrical performance and reliability. Therefore, it is necessary to choose connectors with good contact force.

5.Consider the durability of the connector: Connectors should be able to withstand multiple insertions and durable usage. Therefore, it is important to select connectors with excellent materials and designs.

6.Understand the reputation and service of the supplier: Choosing a reputable supplier with good service quality is beneficial for ensuring the quality and delivery of the connectors.

In conclusion, selecting the best-performing electronic connectors requires considering various factors. It involves choosing appropriate connector types and materials based on the required environment, usage requirements, size, and shape. Additionally, factors such as contact force, durability, and the reputation and service of the supplier should also be taken into account.

Why choose the I-PEX board to board connector?

1.High speed transmission above 20+Gbps/lane

I-PEX will adopt “Signal integrity” × Ultra miniaturization “technology is applied to high-speed transmission of board to board connectors (FPCs). The provided connectors have the advantages of ordinary board to board (FPC) connectors and are more suitable for internal connections of mobile devices with high-speed data transmission requirements.

Corresponding connector: NOVASTACK ® 35-HDN, NOVASTACK ® 35-HDP, NOVASTACK ® 35-HDH

2. 5G millimeter wave and Sub-6GHz

The board to board connectors developed by I-PEX for 5G transmission have contributed to the application of 5G devices in various countries. The board to board connectors with built-in shielding cover solve the problem of EMI interference, improve EMC resistance, and have the best high-frequency transmission performance (VSWR/IL) and high current requirements of the same specification required for efficient operation of 5G devices.

Corresponding connector: NOVASTACK ® 35-HDN, NOVASTACK ® 35-HDP, NOVASTACK ® 35-HDH

3.EMI fully shielded

The metal shells of the male and female connectors of I-PEX completely surround the signal terminals and solder joints inside the connector. After the combination of the male and female seats, the metal casing provides more grounding contacts, giving the connector excellent grounding performance. Multiple grounding points on the board, all signal terminals of the male and female seats are surrounded by the casing, providing a good 360 degree EMI shielding performance. The interference of other high-frequency signals is suppressed, so designers can configure the connector near the antenna.

Corresponding connector: NOVASTACK ® 35-HDN, NOVASTACK ® 35-HDP, NOVASTACK ® 35-HDH

4.Designed with independent power terminals

The connectors of I-PEX not only meet the current requirements of mobile devices, but also achieve ultra miniaturization of the product.

4.1 Can use reinforcement terminals as connectors for power terminals

Due to the fact that the reinforcing terminal of the board to board connector is made of metal, it is not only used to connect the power terminal, but also enhances the firmness of the connector’s welding on the PCB. The connector has a larger insertion guide, making it easier to insert and fit. In addition, due to the specialized power terminals that withstand high currents, the signal terminals are not used for power supply, thus reducing the number of pins and reducing the connector volume, effectively saving space.

Corresponding connector: NOVASTACK ® 35-P, NOVASTACK ® 35-PH

4.2 Design a dedicated connector with power terminals

The terminal of the transmission power supply adopts Corson copper alloy (copper nickel silicon copper alloy) with better conductivity and thermal conductivity, which is 3.5 times wider than the signal terminal. (Signal terminal width: 0.12mm, power terminal width: 0.42mm)

Corresponding connector: NOVASTACK ® 35-HDP

4.3 Battery connector

Designed with 4 power pins (6.0A) and 4 signal pins, and designed with metal reinforcement and metal guide structure, making the product more sturdy and easier to fit.

Corresponding connector: NOVASTACK ®- B