Applicable to the cable -like connector for ultrasonic probe components

Applicable to the cable -like connector for ultrasonic probe components

Medical electronic equipment has more and more demand for cable connectors. The connector and cables also need to have the performance of humidity, impact resistance, insert resistance, self -cleaning, prevent EMI, etc., so as to provide reliable connection performance and high signal integrity. Users hope that medical equipment can continue to provide reliable performance day after day, so these connectors and cables must be able to use them in a harsh working environment without damage or loss. At the same time, the insertion life of the connector can exceed thousands of times. In addition, the long -term approval cycle and long product life of the regulatory authorities also require parts suppliers to ensure that their products maintain a certain period of life cycle. Therefore, when choosing a cable connector for medical equipment design, it has a long history, has a successful application experience in the medical electronics equipment industry, and can provide a wide range of solutions to meet the frequent plug -in and humid connections of the equipment and the humid -resistant connection. The supplier and the production line are priceless. I-PEX has several connectors for medical application design.

The most commonly used medical equipment for connectors and cables is an ultrasonic device. Ultrasonic probe line components usually use extremely fine coaxial axes from 42AWG to 36AWG, so as to reduce the weight and volume of the device itself and extremely fine coales can also make the ultrasonic probe soft. The extremely fine coaxial axis that matches the characteristic impedance to transmit the signal on the transmitter/sensor of the ultrasonic probe, so the signal line needs to be shielded to avoid EMI and string disturbances, and ensure that clear images are generated. A single ultrasonic probe component will already use up to 192 or more independent coaxial axes, so how to deal with so many wires is also an important design topic.

The solution includes the direct welding of the line to the switch card, the plate -to -board connection, or directly welded in other types to get the connector. Switching cartoon is usually designed as a small PCB board, which can be used directly for cable connection, but the back is also designed with a board -to -board connector to switch cards to connect between cables and connectors. There are some connectors that can be connected directly with the cable so that they can save the card. For example, the coaxial connector is such a product that can provide a modular structure. It can support direct welding, but also allows probes to be equipped with separate assembly and then installation. It can facilitate the rework and maintenance of the product, effectively avoid product maintenance cycle, and improve the overall cost advantage.

The internal connector can use multiple small PIN number connectors. However, multi -channel ultrasonic probe components require a large PIN number interface connection. In the field of medical applications, medical staff needs to be replaced from one probe to another probe according to the type of ultrasound inspection. Therefore, the interface connector of the large PIN number needs to be specially designed to reduce the insertion power to ensure the convenience of using fashion assembly.

The Cabline®-CA II series pole details of the same axis panel connector is 0.4mm spacing, a combination height of 1mm (± 0.1 mm), a 360 ° full shield metal cover with locks, multiple connection locations, and excellent 20Gbps 20Gbps /Lane’s signal integrity during high -speed transmission provides a perfect solution for equipment that requires high -speed transmission, including ultrasonic probes.

The ultrasonic sensor is generally made of a voltage chip installed on a flexible circuit. The signal is transmitted from a flexible circuit board to the extremely fine coaxial axis and transmitted to it. The application of small and fine coaxial connectors simplifies the structure of flexible components. It can also split pole fine -induced components, and assemble the two components in the final assembly. On the side of the cable, the same method can also be used in the same method. The welded connector, one PCB board, and another interface connector. As a result, the cable can be directly connected to the PCB of the chimeric connector. After that, this component can be covered and installed on the hardware with a lock device to strengthen safety.

The MINIDOCK® series connector can be applied to the reinforced docking equipment and the device that requires lower insertion power, such as the interface connector used by ultrasonic probe components. These connectors need to have a very strong body structure, integrated guidance mechanism, optional moisture -proof function, and support for more than 20,000 times. 

Although there are many connectors for the choice of ultrasonic equipment R & D engineers, the requirements for performance cannot be compromised. The intensity of the connector, easy to use, product reliability, excellent signal integrity, and high frequency plug -in durability are very critical. Subsequently, you need to optimize the selection to balance product application requirements and the realization of the product.

Why can I-PEX’s ultra-fine coaxial connectors be widely used?

1.Characteristics of I-PEX ultra-fine coaxial connectors

I-PEX Connectors is a pioneer in the ultra-fine coaxial connector industry, offering a wide range of coaxial connector products for various applications. I-PEX ultra-fine coaxial connectors are among the top choices in the PC tablet connector industry, with a leading market share.

(CABLINE®-VS Receptacle: VESA standard connector)

2.The characteristics of I-PEX shielded connectors.

With the development of high-performance, power-saving, and miniaturized electronic equipment, the demand for high-speed signals is increasing, the number of electronic components operating at low voltage is increasing, and the density of installed electronic components is also increasing. If electromagnetic noise is added from the outside, it may cause unnecessary current in the internal circuit of the device, causing failure or damage of high-performance electronic components, and may also cause damage to electronic devices. .In addition, in electronic devices with wireless communication functions (such as laptops, tablets, and mobile phones), electromagnetic waves generated inside the devices increase the noise of the wireless communication circuit, thereby degrading the antenna reception performance.
.In this case, in general, the measure against electromagnetic noise inside the equipment is to physically shield the electromagnetic noise by incorporating an electromagnetic noise filter element into the circuit and/or adding a metal shield to the element.

With the introduction of small devices mounting high-density components, and the emergence of high-speed signals in these devices, it is necessary to take measures against electromagnetic noise at device jumpers. I-PEX has developed a series of connectors that solve the problem of electromagnetic noise in the connector, with suitable grounding structure and covering layer, including the mounting position of the signal terminal tail with metal shielding ( ZenShield®) . This solution is widely adopted by many customers to prevent electromagnetic interference, especially on high-performance devices equipped with wireless communication functions such as Wi-Fi®, GPS, LTE, etc.

Why choose the I-PEX RF switch connector?

Leading Industry Innovation

The MHF-SW series of I-PEX provides a key Test point for RF switch connectors for wireless devices. MHF-SW series products have three standard sizes: 2.3 × 2.3mm. In addition to providing compatible pin pads, MHF-SW is also very sturdy and reliable. Its unique contacts can prevent contact contamination, ensuring that the connector can maintain good contact performance both when and after being tested as a switch.

Accessory products

Test adapter, test probe, disassembly tool

  1. PEX provides accessories for MHF series products to meet the needs of laboratory testing and mass production testing, such as adapters for VNA testing, laboratory probes, and mass production testing probes. In addition, MHF disassembly and assembly tools are also provided to help laboratories or production sites operate correctly and avoid losses caused by incorrect operations.

I-PEX not only provides the industry’s first standard solutions, but also provides solutions that help save costs, increase productivity, and ensure quality with outstanding precision. Based on this concept, I-PEX leads the design of low-cost and high-volume connectors for 5G equipment. With the commercialization of new bandwidths for 5G, I-PEX introduces high-quality high-frequency solutions to meet the growing demand for smaller and higher-speed connectors.

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The design of the 5G connector solution, technique and technical

The deployment of the 5G network and its connection device will put forward higher requirements for the current connector structure. For large quantities of manufacturing, the investment of connectors technology must be balanced between performance, size and cost in order to flourish in the market.

For the application of Gigabitz, the demand for internal and external electromagnetic interference sources (EMI) is a unique challenge for 5G applications. Take 5G mobile phones as an example. It contains multiple subsystems (GPS, Wi-Fi, Honeycomb Sub-6 GHz, and MMWAVE 5G). These subsystems need to work together to minimize the problem of the antenna failure and ensure that the entire subsystem is interactive sex. The millimeter -wave subsystem design for 5G mobile phones is used for effective millimeter wave radiation, and must also be located near the core of the sensitive CPU and the passive antenna. This can cause the problem of electromagnetic compatibility (EMC). There are many solutions to alleviate these problems. However, these solutions are often solutions for CNC processing and have a larger and heavier high shielding coaxial structure. 5G devices used for consumers need to be carefully balanced between performance, size and cost. The 5G UE device must break through the miniaturization limit and generate maximum performance to support these next -generation devices. This trend does not slow down; just as the problem of EMC does not show signs of simplicity.

The combination of micro -band and small wire small radio frequency coaxial connector with cable grounding and wire beam management solution represents a series of gradual EMI solutions. These components are small in size, shielded and low in price, and play a key role in the successful product engineer’s system EMI compliance strategy.

The industry -design industry standard procedures are: achieve performance goals; only after achieving performance goals can we optimize the balance between the size and cost constraints of the component. However, as the frequency continues to inevitably rise, electromagnetic interference suppression and isolation become a key “primary consideration” element at the beginning of the project.

Fortunately, a gradual and effective solution can help reduce the EMI system emissions to acceptable levels.

The first component choice is a low -cost, micro -version board -to -line solution. It provides a basic radio frequency coaxial connection for the PCB micro -band structure. Some radio frequency design can accept micro -band performance, and only occupy 2 layers of metal layers on PCB, thereby reducing the cost and thickness of PCB. However, for higher frequencies, it may not be able to fully suppress EMI radiation to pass compliance.

When the micro -band transmission line is not enough to meet the EMI performance requirements, a 3 -layer -shaped wire transmission structure may be adopted. In these cases, low -back, high -performance RF band -shaped wire connector is a solution.

In a high -performance environment, extra EMI countermeasures must be adopted, and adding SMT grounding clips must be helpful. This is a good low -cost tool that can greatly suppress EMI launch, thereby minimizing the workload of the redo -PCB layout.

By comparison Figure 4 and Figure 7, it is easy to see the improvement of the additional shielding performance of the addition of SMT cables after grounding.

We used ANSYS® HFS ™ S three -dimensional electromagnetic simulation to check the shielding performance of the following four situations.

Case 1 -Preset EMI performance, micro -band transmission line

A micro -band -band transmission wire case was used to use micro -band radio frequency connectors and simulated in HFSS. As shown in the figure, the micro -band structure allows radiation to escape the wave structure.

Case 1B -RF micro -band connector with additional SMT ground clip

With the increase of the SMT grounding clip, EMI radiation is limited to the area around the launch point, and the length of the micro line is significantly reduced. It should also be pointed out that although this will not be completely shielded, it does not require additional ground floor and new circuit board to rotate related costs.

Case 2 -requires a higher level of EMI performance.

Durable value design usually uses a 3 -layer -shaped wire transmission line structure. To this end, a new stamping connector solution came into being. The signal conductor is completely contained in the ground -defined boundary on both sides of the signal layer, which provides the best shielding in the PCB design

Case 2B -Banded line transmission cable with additional SMT ground clip and RF band -shaped wire connector provides the highest degree of EMI suppression

For the extreme sensitive system that requires the highest level EMI shielding inhibitory performance, the addition of the SMT grounding clip further enhances the performance of the RF shielded band -shaped line to a small RF coaxial connector.

in conclusion

Continuous improvement of EMI shielding performance can be used through:

1. Micro -band small radio frequency coaxial coaxial connector

2. Micro -band small radio frequency coaxial coaxial connector+SMT cable ground clip

3. Tape -like small radio frequency coaxial coaxial connector

4. Tape -like small radio frequency coaxial coaxial connector+SMT cable ground clip

With the rise of 5G devices, we have seen the performance pressure of the connection technology. The status of the stamping connector solution has become a challenge brought by 5G: performance, space and cost. The development of this technology will stimulate new solutions that emerge in the future and foreseeable future.

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Enterprise -level low -speed cable component

While the data transmission rate is increased, the cable components required by the server are also increasing. Because the printed circuit board has not kept the transmission rate, high -speed cables play a main role. However, the importance of low -speed cable components has not changed. Low -speed components are still often used for power distribution, low -speed signal transmission and auxiliary lines. Low -speed components are rarely defined by industry standards, while high -speed signals are defined by the Standard Committee very frequently. As the density of the server rises, power consumption and heat are also increasing. Therefore, regardless of whether there are standards, all cable components need to be minimized, so that the server system is easy to install and prevent the flow of air flow between the components of the server so as to facilitate heat dissipation.

The advantage of low -speed cables and close -range high -speed cables is that small wire diameters can be used (except, except for power supply). High -density connectors and flexible circuit boards need to use small diameter cables. The smaller the use of the conductor, the more helpful the interconnection density, saving the space required for wiring and cable component connection.

Cable components with small bending radius and easy to wiring

It is essential for high -speed and low -speed internal cables. If the cable can be wiring along the edges or between memory and case, space can be effectively used. Less bending radius can not only reduce the space occupied by the cable, but also effectively use the edge corner of the case.

If the flexibility is insufficient, the component may require a large bending radius to occupy more space. Sometimes the cables need to be wiring along two directions. For example, up and left, the flat cables need to be curved several times, so it is difficult to achieve the steering of the two directions, and the wire beam can easily turn through through the twisting. True connectors are compatible with flexible flexible circuit boards, discrete wires and high -speed impedance control cables. USB or Ethernet is sometimes used as the access interface. They can be wired with low -speed cables.

Cabline® series connector can use various wires

On the front panel of the server with a low -speed cable component, there will be indicator lights, small display screens, and input/output interfaces such as USB and other input/output interfaces. The cable components used in the low -resolution front panel display contain multiple electronic wires, and there may be several pairs of high -speed cables. The LCD display of the small front panel can be set at any position in front of the case, and sometimes it is also set in the hanging ear. These positions are close to the pillar of the cabinet. Because the server is installed here, there will be many sheet metals here. The space that the cable can occupy is limited, and the narrow distance cable component helps to use limited space.

Low -back, miniaturized application

Extreme coaxial components and electronic wire components can be used for extremely low height design. Whether it is a high -speed or low speed, these components have low cup options to save precious space inside the server. It is often used to focus on saving space and lightweight drones, VR devices, and laptops. I-PEX extremely fine coaxial connector and electronic wire connector

I-PEX offers a variety of narrow-spacing output/input connectors. The I-PEX Cabline® series provides a variety of central lines and chimeric directions. The end -connecting electronic wires, shielding wires, impedance control extremely fine coaxials and dual -core coaxials, and even flexible circuit boards (FPCs). If high -speed is required, high -speed and impedance control cables should be selected. Low -speed cable components can use low -cost cables. Although the Cabline connector can be used for high -speed signal transmission, the link performance of the terminal depends on the cable.

Taking the Cabline®-VS polarity coaxial connector as an example, the spacing is 0.5mm, and 10 to 50 PIN feet can be selected. Due to the right -angle mother seat and straight public seat installed with circuit boards, the interface is parallel to the circuit board after installation. The connected options include electronic wires, shielding cables, extremely fine coales, and dual -core coaxials. More compatible with the FPC version. All wiring options of Cabline®-VSF shared a circuit board to install the mother seat. The FPC is an independent option, and the component only uses FPC. Different wires can be mixed with the same component. Electronic cable components contain some high -speed cables very common. If you need to use high -speed cables, the extremely fine coaxial axis can be used for transmission of differential signals. It also provides a shielding option to provide a 360 -degree shield for the connector to help suppress EMI.

Cabline®-CA IIF is suitable for FPC components, and can be compatible with the standard Cabline® CA-II mother seat

I-PEX has the production experience of the narrow-spacing cable components and connectors for decades. According to the system design needs of customers, provide customers with tailor -made solutions

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Transmission comparison between ultra-fine coaxial bundle jumper connection and low transmission loss board connection

Are you looking for a solution to extend the required transmission distance while suppressing losses? Our ultra-fine coaxial bundle jumper connection can transmit approximately two to three times the distance compared to using a low transmission loss board at any speed.

1. Refer to the specifications for internal loss values; Budget for losses

With the increasing use of high-capacity storage devices, it is easier to appreciate high-resolution images and videos on consumer products such as personal computers, tablets, and smartphones. Therefore, the amount of information that needs to be processed on these devices has sharply increased, and the signal speed in the devices is becoming faster and faster.

However, the higher the speed of signal transmission, the greater the transmission losses such as conductor loss and dielectric loss that occur in the transmission path, making signal transmission more difficult. Therefore, according to transmission standards, there is a reference specification for internal loss values called loss budgeting.

For example, in the USB4 (* 1) specification Ver In the case of 1.0 [Thunderbolt 4 (* 2)], this is a 20Gbps (10GHz)/Lane high-speed transmission, and the loss budget for device A, cable, and device B is specified as -7.5 dB, as shown in the following figure.

2. Typical internal connection mode of USB4 (20Gbps (10GHz)/Lane)

If high-speed signals can be transmitted over long distances on PCB boards within a loss budget range of -7.5 dB, designers will have greater flexibility in designing their PCB boards. (1) When high-speed signals such as USB4 reach a certain transmission distance, low transmission loss boards can be used for transmission. However, the longer the transmission distance, the greater the loss in the transmission path, making it more difficult to transmit signals within the loss budget. Therefore, if the transmission path is long, measures need to be taken to suppress the losses generated in the transmission path.

Although the transmission distance can be extended by using ultra-low transmission loss boards, this may lead to a significant increase in the cost of mass production of products. Other measures to extend the required transmission distance while suppressing losses may be: (2) using jumper transmission paths suitable for high-speed transmission, or (3) using Retimer ICs to correct the attenuated signal waveform and reproduce the original waveform.

In this section, we conducted transmission loss comparison tests on (1) low transmission loss boards and (2) extremely fine coaxial line jumpers

3. Transmission comparison test results of the connection between ultra-fine coaxial bundle jumper and low transmission loss board

3.1 Comparison of transmission losses

CABLINE ®- VS II Very Fine Coaxial Bundle Jumper<Low Transmission Loss Board

3.2 Transmission Distance (USB4 (Thunderbolt 4) Specification (20Gbps (10GHz)/Lane)

CABLINE ®- VS II ultra-fine coaxial bundled jumper>low transmission loss board

3.2.1 Transmission using extremely fine coaxial bundle jumpers: 2 inches, 4 inches, 8 inches, 10 inches

3.2.2 Low loss board transmission: 2 inches, 4 inches

Based on the above measured results, calculate the maximum transmission length for each transmission path with a loss of -7.5 dB (for reference)

At any transmission speed, CABLINE ®- The transmission distance of the VS II ultra-fine coaxial bundle jumper is approximately 2 to 3 times that of using a low transmission loss board.

Summarize

4. Test conditions

4.1 Dielectric constant: 3.7

(Generally, the dielectric constant of FR-4 board is about 4.7~5.0)

4.2 Specification of very fine coaxial bundle:

Transmission method: differential transmission

Test equipment: Network analyzer Keysight technologies E5071C

Measurement frequency: 20MHz~20GHz

Tested position: 1,2,3,4 (G, S, S, G)

Sample image

Produce low transmission loss boards and CABLINE of different lengths (2, 4, 8, and 10 inches) ®- VS II extremely fine coaxial bundle jumper and compare insertion losses.

Sample photos

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The hazards of using inferior electronic wire harnesses are significant!

In recent years, the widespread use of cheap and inferior electronic wire harnesses has become a common cost-saving choice for many equipment manufacturers and electronic product assembly manufacturers on production lines. However, the use of substandard materials in these inferior electronic wire harnesses can impact product reliability, increase failure rates, and shorten the quality assurance period of the products.

Firstly, the use of inferior electronic wire harnesses can result in incomplete connections, leading to short circuits and high-temperature failures. As system failures increase, these substandard wire harnesses can also cause component failures and potentially pose fire safety hazards.

Secondly, inferior electronic wire harnesses can affect the dissipation of energy in a product. Poor quality insulation materials can generate excess heat, which can impact the normal operation of the product.

Furthermore, the accuracy of systems operating at small scales can be compromised due to the substandard insulation materials of inferior wire harnesses, affecting system performance in electromagnetic environments.

In conclusion, the use of inferior electronic wire harnesses has adverse effects on the overall reliability and quality of equipment, thereby compromising the interests of end-users. Therefore, manufacturers must utilize high-quality raw materials and enhance the reliability of electronic assembly to ensure the safety, reliability, and sustainability of products for end-users.

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What key points should be noted when using terminal connector wires?

When using terminal connector wires, the following points should be taken into consideration:

1.Determine the appropriate terminal type:

There are many types of terminals, and different applications require different types of terminals. Generally, bare wires are suitable for temporary connections or low-voltage circuits, while appropriate terminals should be chosen for high-voltage or long-term use.

2.Terminal wiring method:

Terminals need to be connected correctly to function effectively. When making connections, attention should be paid to the connection method to ensure that the wires are tightly connected and there is no looseness.

3.The terminals should be placed in appropriate positions:

When selecting terminals, it is important to consider their placement positions for ease of maintenance and replacement. Additionally, it is necessary to ensure that the terminal’s placement does not interfere with the normal operation of the equipment.

4.The terminals should be able to withstand the load:

When using terminals, it is crucial to ensure that they can withstand the required current and voltage. If the current and voltage are too high, it can lead to overheating of the terminals and even cause fires.

5.Pay attention to terminal maintenance:

 Terminals require regular inspection and maintenance to ensure their proper functioning. If the terminal surfaces are rusted or damaged, they should be promptly replaced.

When using terminal connector wires, it is important to consider the above points to ensure the effective operation of the terminals, reduce failures, and minimize hazards.

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What are the processes involved in purchasing electronic wire harnesses?

Purchasing an electronic wire harness is a critical step to ensure the smooth operation of electrical equipment or devices. Before making a purchase, there are certain processes and considerations to be aware of.

1.Determine the purpose of the electronic wire harness Before purchasing an electronic wire harness, you need to determine its intended purpose. Different applications require different types of wire harnesses. For example, the requirements for automotive wire harnesses may differ from those of aerospace wire harnesses.

2.Determine the specifications of the electronic wire harness Specifications are one of the factors to consider when selecting an electronic wire harness. It is important to ensure that the length, color, size, and specifications of the harness align with the requirements of the equipment or electrical device.

3.Selecting the appropriate materials The materials of the electronic wire harness should align with the requirements of the equipment. For example, some wire harnesses may require materials that are resistant to high temperatures and chemical corrosion, while others may need waterproof and abrasion-resistant materials.

4.Determine the supplier’s reputation Choosing a reliable supplier is crucial. You need to select a supplier with professional knowledge and experience who can provide high-quality electronic wire harnesses to ensure the smooth operation of your equipment.

5.Determine the supplier’s delivery time When selecting a supplier, ensure that they can deliver the electronic wire harnesses in a timely manner according to your requirements. Delays in delivery time may have a negative impact on your project.

6.Determine the after-sales service and warranty period When purchasing an electronic wire harness, you also need to determine the after-sales service and warranty period. Some suppliers offer free warranty periods, while others may provide paid warranty services.

In conclusion, purchasing an electronic wire harness requires considering multiple factors. Clearly define the purpose and specifications of the wire harness, select materials suitable for the equipment, choose a reliable supplier, and take into account the delivery time and after-sales service and warranty period.

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Characteristics of High-Quality Electronic Connection Cables!

Electronic connection cables are one of the important components in electronic products and have a significant impact on product quality and performance. High-quality electronic connection cables can reduce signal interference and distortion during signal transmission, improving signal transmission stability and reliability. Here are the characteristics of high-quality electronic connection cables:

1.Premium Materials: High-quality electronic connection cables use high-quality conductors and insulation materials, such as pure copper wires and high-quality insulation materials like PE and PVC, ensuring excellent electrical performance and stability.

2.Attention to Detail: High-quality electronic connection cables pay attention to detail in cable structure, metal casing design, interface design, and other aspects, resulting in enhanced durability and stability.

Anti-interference: High-quality electronic connection cables are designed with good anti-interference capabilities to effectively resist external electromagnetic waves and interference signals, ensuring the quality of signal transmission.

3.Safety and reliability: High-quality electronic connection cables are professionally designed, undergo rigorous testing and certification to meet standard requirements for electrical and mechanical safety performance, ensuring a safer and more reliable user experience.

4.High-speed transmission: High-quality electronic connection cables enable high-speed data transmission and high-definition audiovisual transmission, ensuring high-quality signal transmission.

5.Aesthetic quality: High-quality electronic connection cables feature a sleek and fashionable design with meticulous craftsmanship, highlighting a sense of sophistication.

In summary, high-quality electronic connection cables possess characteristics such as premium materials, meticulous design, excellent performance, reliable safety, and stylish appearance. When purchasing electronic connection cables, it is important to consider these features and choose high-quality cables that meet your specific needs, ensuring high-quality and long-term stable performance of electronic products.

Product Sales Overview on the JunctionX Platform:
JunctionX Specializing in the production, distribution, and sales of various brands of connectors/alternative connectors, wire harnesses, cable products, and providing custom processing of injection-molded parts, stamped components, and molds. If you wish to purchase or learn more about product solutions, please feel free to contact us through the following means.