BD20 BD24 Metal Waterproof Connector

BD20 BD24 Metal Waterproof Connector

BD20 BD24 Metal Waterproof Connector is a high-quality electronic connector widely used in various industrial control equipment, communication devices, mechanical equipment, and other fields. It features a compact design and provides reliable connectivity and waterproof performance, making it an essential component in the industry.

The BD20 BD24 Metal Waterproof Connector is a high-quality and durable electronic connector that finds wide application in various industrial control equipment, communication devices, and mechanical equipment. It is constructed with a metal material, providing exceptional durability and strength to withstand challenging environments. Its remarkable waterproof performance sets it apart from other connectors, effectively preventing water, oil, dust, and other impurities from entering the internal components of the equipment, thereby enhancing stability and reliability.

The connector features a straight plug with a self-locking mechanism, offering simplicity and high reliability. The straight plug design prevents any shaking or rotation during the connection process, ensuring that the connector remains in the correct position and angle at all times. Additionally, its connector port allows for multiple cable connections simultaneously, simplifying and expediting the wiring process.

In summary, the BD20 BD24 Metal Waterproof Connector is a high-quality, reliable, and rugged connector suitable for various harsh environments, including liquid and dusty environments, as well as indoor applications. With proper usage and maintenance, this connector will become a stable and dependable component of your equipment, ensuring exceptional performance.

Why did you choose the I-PEX FPC connector?

1.Mechanical latch enhances FPC retention

The independent locking terminal improves the retention force of the FPC. The locking terminals are located inside the plastic on both sides of the connector and work together with grooves for embedding FPC. Compared with our company’s 0.3mm spacing and 19Pin connector without mechanical latch, products with mechanical latch can increase FPC retention by about 1.8 times. Therefore, this connector is not only perfectly suitable for applications in high vibration environments, but also more suitable for equipment with high requirements for FPC retention force

Connector with a spacing of 0.3 mm for products with mechanical latch design

MINIFLEX 3-BFN LK (0.3 mm, optional for large Pin count products)

MINIFLEX 3-BFN L-LK-HD (0.3 mm, large pin count, piano cover widened)

MINIFLEX 3-BFNH L-HD (0.3mm, reinforced)

Connector with mechanical latch and spacing of 0.4 mm~0.5 mm

MINIFLEX 4-ST (0.4 mm, ultra-low height, 0.50 mm)

MINIFLEX 5-BFN II LK (0.5 mm, high temperature resistant)

DW-5 (0.5 mm, compatible with electronic cables and FPC connectors)

2.The Hold Down design can prevent damage to the plastic side and prevent the piano cover from falling off

Have you encountered any poor patterns of piano cover detachment during the use of connectors in your company? Some of the FPC/FFC connectors produced by I-PEX company are designed with Hold Down on the plastic inner side to prevent the piano cover from falling off.

Hold Down welding on the substrate can prevent damage and deformation of the plastic side.

3.Even if the FPC is not inserted, accidental closure of the piano cover will not cause any problems!

The MINIFLEX series products of I-PEX have higher reliability, such as the ability to open and close connectors even without inserting FPCs.

3.1 The connector can still maintain reliability

3.2 Even if the insertion force increases, the performance of the connector can still be maintained

3.3 The retention force of the connector remains unchanged

The adverse effects of current overload on electronic wire harnesses.

An electronic wire harness is a common component in electronic products, consisting of numerous small wires and connectors that interconnect electronic components to form a circuit. Current overload refers to when the current in a circuit exceeds the limits that the wires or electronic components can withstand, resulting in detrimental effects on the electronic wire harness.

Firstly, current overload can cause overheating of the wires and connectors within the electronic wire harness, leading to oxidation and damage. This can result in short circuits, open circuits, and even component failure. In extreme cases, current overload can also lead to fires in the electronic wire harness, posing serious safety hazards.

Secondly, current overload can impact the lifespan and reliability of the electronic wire harness. The damage to wires and connectors within the harness increases the circuit’s resistance, generating more heat in electronic components and thereby shortening their lifespan. Additionally, current overload can lead to poor contacts within the electronic wire harness, resulting in signal transmission issues and reducing the overall reliability of the electronic product.

Therefore, to prevent the adverse effects of current overload on electronic wire harnesses, certain measures need to be taken.

Firstly, when designing the electronic wire harness, consideration should be given to its current-carrying capacity. Appropriate wires and connectors should be selected to ensure the proper functioning of the electronic wire harness.

Secondly, when using electronic products, it is important to avoid prolonged use of high-power devices that exceed the circuit’s current limits, as this can have detrimental effects on the electronic wire harness.

Lastly, regular inspections should be conducted to identify any wear and tear, breakage, or poor contacts in the electronic wire harness. Prompt repairs and replacements of damaged components should be carried out.

In conclusion, current overload has adverse effects on electronic wire harnesses, leading to circuit malfunctions and reduced reliability of electronic products. Therefore, it is crucial to prioritize the design and use of electronic wire harnesses and take necessary measures to ensure their proper functioning.

What are the advantages of pin header and socket connectors? Precautions for using pin header and socket connectors!

Pin header and socket connectors are widely used in the electronics industry mainly due to their 6 key advantages:

1.Compact design and convenient fitting, with noticeable differences in size and assembly compared to through-hole pin headers.

2.Pin header and socket connectors can attenuate electromagnetic interference and possess the ability to shield against electromagnetic interference.

3.As connectors are typically used as communication interfaces between PCB motherboards and external components, pin header and socket connectors have a strong load-bearing capacity, even under significant external forces.

4.Components assembled using through-hole technology exhibit higher reliability compared to their surface-mount counterparts. Pin header and socket connectors can withstand strong tensile forces, torsion, and thermal shocks without detaching from the PCB.

5.They can meet the requirements for high voltage and large current transmission.

6.Pin headers, contact points, or contact terminals can withstand additional test voltages.

Operating precautions for pin header and socket connectors:

1.Check if anti-static measures are in place for the pin headers and sockets.

2.Strictly control the temperature and time during wave soldering. The preheating temperature should be 100°C ±5°C, not exceeding 120°C. The preheating temperature should rise steadily. The soldering temperature should be 245°C ±5°C. It is recommended to keep the soldering time within 3 seconds.

3.The minimum current value for pin headers and sockets is 20mA. It is generally recommended to use a current not exceeding 80% of the rated value. Particularly for devices with small pin spacing and poor heat dissipation conditions, the current value may decrease.

4.Pin headers and sockets generate heat during operation. Excessive temperature can affect the decay rate and stability of LEDs. Therefore, the heat dissipation of the printed circuit board and the ventilation of the enclosure can both affect the performance of pin headers and sockets.

5.Control the verticality of the circuit board. For straight pin headers and sockets, ensure that LEDs are perpendicular to the printed circuit board during reflow soldering by employing adequate technical measures.

What is a connector? Its types and applications.

What is a connector?

A connector is a communication bridge in electronic devices, serving as an electronic component structure that facilitates the transmission and exchange of electric current, optical signals, and other signals between electronic system equipment. It typically consists of four main components: the contact interface, contact coating, contact elastic element, and connector body. As a node, the connector independently or together with other components enables the transmission of electric current or optical signals between devices and systems while maintaining signal integrity and minimizing energy loss. It is an essential component for establishing a complete and functional system connection. The quality of a connector is often evaluated based on its electrical, mechanical, and environmental performance. With the diversification of electronic products and the expansion of application scenarios, the variety of connectors has increased. Connectors can be classified into electrical connectors, microwave connectors, optical connectors, and fluid connectors based on the different transmission media. Each type of connector has specific design and manufacturing requirements.

Types and Applications of Connectors

Connectors come in various types, including cable-to-board connectors, pin and socket connectors, RJ45 connectors, circular connectors, fiber optic connectors, USB data connectors, and more. The choice of connector depends on factors such as the intended application, environmental conditions, current and voltage requirements, and the desired mating method. Connectors are widely used in industries such as CNC machines, renewable energy, automotive, consumer electronics, and automation equipment.

The Essence of Connectors: Connecting Different Units; Based on Transmission Medium: Light and Electricity. Subdivisions in Light: Long-distance single-mode, short-distance multi-mode; Subdivisions in Electricity: High-current power supply, low-current signal transmission. Based on Industry Sectors: Automotive, Telecommunications, Aerospace, Robotics, Consumer Electronics, and some sub-domains.

How to Select the Right Circular Connector for Industrial Computers

Selecting the appropriate circular connector ensures the reliability and stability of industrial computers. Here are some key points to consider when choosing the right circular connector:

1.Determine Connector Type:

Select the appropriate type of circular connector based on specific application requirements and device interfaces. Common types of circular connectors include M6, M8, M12, M16, M24, each with different interface sizes and connection methods.

2.Consider Environmental Requirements:

Determine the required protection rating for the connector based on the industrial computer’s operating environment. If the industrial computer will operate in harsh conditions such as high temperatures, humidity, or dust, choose a connector with a higher protection rating to effectively shield against external interference.

3.Understand Electrical Requirements:

Select the connector voltage and current rating that matches the electrical requirements of the industrial computer. Ensure that the chosen connector can meet the required electrical transmission capacity to prevent current overload or signal transmission issues.

4.Consider Plug and Play Count and Reliability:

Choose a durable and reliable connector based on the frequency of use and number of plug and play cycles. Some connectors feature well-designed plug and play mechanisms that can withstand multiple insertions and removals without damage, ensuring a stable connection.

5.Ensure Compatibility:

Before selecting a circular connector, ensure its compatibility with other devices and interfaces of the industrial computer. Check connector standards and specifications to ensure connectivity performance and interoperability with other equipment.

6.Consider Scalability:

If future expansion or addition of other devices is anticipated for the industrial computer, select a connector with scalability. This allows for convenient addition of new connection points and reduces the cost of subsequent device replacement or upgrades.

In summary, selecting the appropriate circular connector requires consideration of connector type, environmental requirements, electrical requirements, plug and play count and reliability, compatibility, and scalability. If there are specific application requirements, it is recommended to consult professional connector suppliers or industrial control system integrators for more specific advice and technical support.

Introduction to I-PEX ISFIT Power Terminals

Solderless press fit connectors are typically used in PCB based assembly processes. Traditional connectors are directly welded to the board, and press fit connectors can be installed using a simple pressing method, thereby simplifying the process. By eliminating the solder installation process, manufacturing costs are reduced.

However, this pressing method can cause damage to the PCB and requires significant insertion force during installation. To address these issues, I-PEX provides a completely new concept of terminals: ISFIT ® series

1.ISFIT ® Reduced damage to PCB

Their unique terminal design and spring structure reduce damage to the PCB during insertion. Traditional fisheye terminals do not have a bullet structure, which can damage the edge of the PCB through-hole and also damage the inner wall.

2.ISFIT ® Only low insertion force is required

ISFIT ® The shrapnel structure terminal absorbs insertion force during the insertion process. Compared to fish eyes, it reduces the coefficient of friction and keeps the insertion force low from start to finish

3.ISFIT ® Terminal series

Why are wiring terminal connectors always plated with a layer of nickel, and what are its characteristics?

In order to protect the terminal contact base material from corrosion, optimize the surface performance of the terminal, and establish and maintain the contact interface between terminals, surface treatment, specifically electroplating, is performed on the terminal connectors. Why is nickel plating chosen for this purpose?

This is because nickel plating offers the following four characteristics:

1.Fine crystalline structure: Nickel plating has excellent polishing properties, resulting in a mirror-like appearance that can maintain its shine over an extended period in the atmosphere.

2. High stability in the air: The nickel layer is highly stable in the air due to the strong passivation ability of metallic nickel. It rapidly forms a thin passivation film on the surface, which protects against corrosion from the atmosphere, alkalis, and certain acids.

3. High hardness: Nickel plating provides improved wear resistance to the product’s surface. It is commonly used in the printing industry to enhance the hardness of lead surfaces. Additionally, in chemical equipment, thicker nickel plating is often employed to prevent corrosion by the medium, benefiting from the high chemical stability of metallic nickel.

4. Wide range of applications: Nickel plating can serve as a protective and decorative coating. It is used on steel, zinc die-castings, aluminum alloys, and copper alloys to protect the substrate from corrosion or for decorative purposes, providing a bright and shiny appearance.

What is IDC cable? What material is it made of?

IDC stands for Insulation Displacement Connection, which involves placing the wire above a slot and using pressure to push the wire into the slot. The insulation on the wire is pierced, allowing the conductor to enter the contact, thereby establishing a connection with the connector. Compared to other methods like crimping, IDC has a lower likelihood of connection errors since it does not require stripping the insulation from the wire and inserting it into a predetermined connection device.

The insulation materials used in IDC ribbon cables can be classified into two categories, each of which includes various compounds and mixtures.

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Currently, the majority of insulation materials used in the industry are compounds made from synthetic rubber polymers and synthetic material compositions, providing specific physical and chemical properties. The following are two advantages of the materials used in IDC cables:

1. Thermoplastic Insulation Materials:

These materials offer good electrical performance and relatively low cost. Due to their thin insulation thickness, they exhibit excellent electrical characteristics. They are widely used as insulation materials, especially in high-voltage lines. In comparison to thermosetting insulation materials with similar electrical properties, thermoplastic insulation materials can be manufactured in smaller sizes.

2. Thermosetting Insulation Materials:

These materials have the property of being stretched under mechanical force and returning to their original state once the force is removed. Thermosetting insulation materials are less susceptible to heat softening.

I hope that by sharing the above information, it will enhance everyone’s understanding of IDC ribbon cables.

What is a connector? What is the function of a connector?

In our daily lives, connectors are actually used in many places, but you may not be aware of it. Here, I will show you the functions, working principles, and classifications of connectors.

Connectors are electronic components used to connect power and electrical signals. They are commonly referred to as plugs and sockets. Generally, connectors refer to electrical connectors, which are devices used to connect two active components for the transmission of electric current or signals.

Connectors are not only applicable to items closely related to our daily lives, such as smartphones and computers, but also to all electronic-related terminal devices. Since connectors need to accommodate different design styles and purposes, there are various types of connectors available. For example, memory card slots are installed on the PCB of a computer case to connect storage cards. There are also card socket connectors used to connect various cards, such as SD card sockets.

With connectors, both production and maintenance become much more convenient. For instance, directly connecting circuits within a device would take a long time, and dismantling becomes more time-consuming during repair processes. However, with the use of connectors, the process becomes much more convenient. Connectors also facilitate batch production and efficient maintenance.

For the classification of connectors, there is no fixed and unified method. They can be categorized based on their purpose, shape, structure, and performance. Here are a few common classification methods:

1.Shape: Connectors can be classified into five types based on their shape: circular connectors, rectangular connectors, strip connectors, circular arc connectors, and D-shaped connectors. Circular and rectangular connectors are more commonly used.